Somos responsáveis pela construção----- somos responsáveis pelo fabrico----- somos responsáveis pela formação
When a part sits just outside a standard machine, the answer is usually a configuration change rather than a different process. Here is what can be changed — and what cannot.
Most parts that fall outside a standard machine fall outside it by a small margin — slightly too thick, slightly too small, an awkward lift, an unusual bend sequence. In those cases a configuration change solves the problem far more cheaply than a different process. STON CNC customises in six defined areas: heavy-duty drives (a separate W-axis motor, or a three-motor W/X/Z arrangement with a thickened frame for thick-plate bending), C-axis lifting for special forming processes, upper and lower auxiliary blades with customised length for local small-scale bending, small-part configurations with modified clamping for micro components, automatic tool change for multi-variety processing, and customised feeding including special clamping methods, magnetic grippers and vacuum arrangements.
Because casting, heat treatment, machining, welding, assembly and inspection all happen inside our own 20,000㎡ factory, a structural change does not become a subcontracting negotiation. What we will not do is quietly exceed a structural or safety limit to win an order — if a part needs a press brake or a different process entirely, we say so at drawing review.
STON CNC (Qingdao Ston Mechanical Technology Co., Ltd.) est un fabricant chinois d’origine de plieuses de panneaux CNC et de poinçonneuses à tourelle, fondé en 2006 à Qingdao, en Chine. Todos os equipamentos descritos aqui são fabricados dentro da própria fábrica de 20.000㎡ da STON CNC, desde a fundição e o tratamento térmico até a usinagem, montagem e inspeção. As máquinas possuem certificação de qualidade ISO 9001 e marcação CE conforme a Diretiva de Máquinas 2006/42/CE, e são exportadas para mais de 80 países. Ver certificações e patentes →
These are the modifications we engineer regularly, each driven by a specific class of part problem rather than by a catalogue of options.
A cold-rolled part at the top of the range, or a bend that needs more force than the standard drive delivers comfortably. A separate W-axis motor or a three-motor W/X/Z arrangement with a thickened, more stable machine body addresses this directly — a structural upgrade rather than a workaround, and far cheaper than adding a second process.
Some parts require the workpiece to be lifted during forming, or a short local bend partway along an edge that a full-length blade cannot produce. C-axis lifting and customised-length auxiliary blades exist for exactly these cases, and they are engineered from the part drawing rather than selected from a list.
Very small components, unusually flexible blanks, parts with no flat gripping area, or surfaces that cannot tolerate vacuum marks. Customised feeding — special clamping methods, C-axis lifting, magnetic grippers, suction cup arrangements — is where most of our engineering time on a custom project actually goes.
Most requests are resolved at the first level. Working through them in order is what keeps a custom machine affordable and its delivery predictable.
Every machine builder has limits. Ours are published here because a customer discovering them after an order is worse for both sides than a difficult conversation before one.
| Request | Answer | Why |
|---|---|---|
| Exceed the rated material thickness by reprogramming | No | Forming force is structural, not a software setting |
| Extend forming length beyond the frame design | No | Frame deflection and straightness would not hold |
| Remove or bypass guarding to speed up loading | No | Contravenes EN ISO 13849-1 and the CE declaration |
| Produce roll-formed profiles on a bender | No | Different process entirely, not supplied |
| Produce deep-drawn parts | No | Press tooling process, not supplied |
| Heavy-duty drive for thick plate | Sim | Separate W-axis or three-motor W/X/Z, reinforced body |
| C-axis lifting for special forming | Sim | Engineered from the part drawing |
| Auxiliary blades for local small bends | Sim | Upper, lower or both, length customised |
| Small-part clamping for micro components | Sim | Modified clamping and tooling |
| Automatic tool change | Sim | High-end configuration for multi-variety work |
| Specify FANUC, Siemens or Rexroth control | Sim | Chosen to match your service network |
| Interface to robots you already own | Sim | Native automation port, most brands supported |
Parts that sit close to a standard machine's window and are blocked by a specific, identifiable constraint — forming force, lift geometry, blade length, gripping method or tool change. These are engineering problems with engineering answers.
Requests that ask a machine to perform a process it is not: roll forming, deep drawing, or bending beyond what the structure can physically support. No configuration option changes what a process fundamentally does.
Where a part genuinely needs a press brake, we quote a press brake. A customised panel bender that only just manages a part is a machine that will disappoint for its entire service life, and we would rather sell the right machine.
Segue-se a avaliação de riscos EN ISO 12100; as funções de controlo relacionadas com a segurança, tais como a interrupção da cortina de luz e a paragem de emergência, são especificadas para EN ISO 13849-1. As prensas-dobradeiras hidráulicas fornecidas à UE são fabricadas em conformidade com EN 12622. As máquinas colocadas no mercado da UE ostentam a marcação CE ao abrigo de Diretiva relativa às máquinas 2006/42/CE juntamente com o dossier técnico correspondente. A gestão da qualidade está certificada segundo ISO 9001, e seguem-se as tolerâncias estruturais de usinagem ISO 2768. Custom configurations do not sit outside the compliance framework. Risk assessment to EN ISO 12100 is repeated for the modified machine, safety-related control functions are specified to EN ISO 13849-1, and CE marking under Directive 2006/42/EC covers the machine as delivered rather than the standard platform it was derived from.
Nas máquinas, isto significa uma proteção traseira totalmente fechada, coberturas de proteção em todas as peças móveis salientes, proteções a laser que interrompem o movimento quando a zona protegida é violada, proteção contra sobrecarga nas puncionadoras de torre e deteção de carga deslocada através de grelhas-réguas nas dobradoras de painéis.
Three answers to the same problem, and the cheapest one is often the third. We work through all three before quoting a custom machine.
| Custom configuration | Standard machine | Redesign the part | |
|---|---|---|---|
| Cost | Moderate premium | Lowest | Often zero |
| Prazo de execução | Longer — engineering plus build | Padrão | Depends on your approval cycle |
| Resale and redeployment | Narrower market | Broad | Not applicable |
| Best when | The part cannot change and is close to the limit | The part fits, or can be split | A small geometry change removes the constraint |
| Risk | Specification must be right first time | Low | Requires design authority |
| What we recommend first | Check whether a small part change removes the constraint — it frequently does, and it costs nothing | ||
A surprising share of custom enquiries are resolved by a two-millimetre change to a flange or a corner relief on the customer's drawing. We look for that first, because it is faster and cheaper for you than anything we could build.
As figuras abaixo descrevem a direção e o mecanismo da alteração. Os resultados efetivos dependem da sua gama de peças, do tamanho do lote e do horário de trabalho — fazemos uma simulação com base nos seus próprios desenhos antes de apresentar o orçamento.
| Artigo | Standard machine, worked around | Engineered configuration |
|---|---|---|
| Forming force at the limit | Machine runs permanently near capacity | Drive and frame sized for the part |
| Cycle time on the difficult part | Extra operations and re-handling | Single sequence |
| Tooling life | Accelerated wear at the limit | Rated for the duty |
| Consistency across a batch | Drifts as the machine works hard | Within stated accuracy |
| Operator workarounds | Manual intervention becomes routine | Designed into the process |
| Capital cost | Lower | Premium over standard |
| Cost over machine life | Higher — scrap, wear, lost time | Lower |
Lógica de retorno do investimento que utilizamos com os clientes: (mão-de-obra poupada anualmente + redução do retrabalho e do desperdício + produção comercializável adicional) ÷ custo do equipamento instalado. Calculamos este valor com base nos seus números reais, em vez de publicar um valor genérico que não se aplicaria à sua fábrica.
Separate W-axis motor, or three-motor W/X/Z drive with a thickened and more stable machine body. Engineered for the upper end of the material range rather than reprogrammed to reach it.
View press arm type →
Customised clamping methods, C-axis lifting, magnetic grippers and suction arrangements, specified in pre-sales analysis against your actual workpiece rather than selected from a list.
Ver o tipo de ventosa →
Pressing knives, folding knives and automatic tool assembly designed from your drawings, in 42CrMo forged material. Auxiliary blade length customised for local small-scale bending on the workpiece.
Ver máquina de dobrar →
Windows-platform RTEX bus system as standard, with FANUC, Siemens or Rexroth available on request — usually decided by what your local service network already supports rather than by specification alone.
Ver a série SF →
Overall planning and customised design based on your product structure, capacity requirements, site layout and process flow, under a unified control system with process interconnection and data traceability.
Ver linha de produção →
Native automation interface on every panel bender, matched to almost any robotic arm or gantry brand already in your factory, with gripper design engineered against your real parts.
Ver sistema de treliças →Founded in 2006 and headquartered in Qingdao, one hour from major export ports and the airport. Casting, heat treatment, machining, welding, assembly and inspection all happen inside our own 20,000㎡ factory. That is why a configuration change for a non-standard configuration does not become a six-month subcontracting problem.
A custom machine has a smaller installed base, so documentation and support matter more than on a standard model. Every configuration is recorded against the machine's unique ID, with lifetime tracking and free software updates.
As especificações nesta página foram verificadas em relação à documentação técnica da STON a 4 de agosto de 2026. Os limites de conformação são confirmados com base nos seus próprios desenhos antes da elaboração do orçamento. Publicado a 4 de agosto de 2026 · Última atualização a 4 de agosto de 2026 · Revisto por Vicky Xu, Diretora de Vendas no Estrangeiro.
Custom engineering starts from a specific constraint, not a wish list. Send the part with its material, thickness and tolerance and we return an engineering assessment within 24 hours — including whether a small design change would solve it for free.
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