Somos responsáveis pela construção----- somos responsáveis pelo fabrico----- somos responsáveis pela formação
A conformação de chapas metálicas é um processo de fabricação crítico que transforma chapas metálicas planas em componentes tridimensionais com geometrias precisas e integridade estrutural. Este processo abrange uma variedade de técnicas, incluindo dobra, dobragem e conformação progressiva, todas projetadas para criar perfis complexos sem comprometer a resistência do material. Na fabricação moderna, a conformação de chapas metálicas é essencial para produzir desde invólucros eletrônicos intrincados até painéis arquitetônicos de grande escala. A STON CNC oferece soluções de conformação de chapas metálicas de última geração que combinam automação inteligente com engenharia mecânica robusta. Nossos sistemas avançados de conformação, equipados com tecnologia de dobradeira de painéis de ponta, permitem que os fabricantes alcancem precisão dimensional superior, minimizem o desperdício de material e aumentem drasticamente o rendimento da produção. Ao fazer parceria com a STON CNC, você obtém acesso a capacidades de conformação que redefinem o que é possível na fabricação de metais.
| STON-A2 | STON-B2 | STON-C2 | STON-D2 | STON-E2 | |
| Velocidade máxima de dobragem | 0,2s/faca | 0,2s/faca | 0,2s/faca | 0,2s/faca | 0,2s/faca |
| Comprimento máximo de flexão (CM) | 1000*1000 | 1400（1600）*1250 | 2000*1500 | 2500*1500 | 3200*5100 |
| Altura máxima de flexão (mm) | 170/300 | 170/300 | 170/300 | 170/300 | 170/300 |
| Espessura mínima de flexão (mm) | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 |
| Tamanho mínimo de formação de quatro lados (mm) | 140×190 | 140×190 | 140×190 | 140×190 | 140×190 |
| Tamanho de formação de uma face (mm) | 140 | 140 | 140 | 140 | 140 |
| Tensão nominal | 380V | 380V | 380V | 380V | 380V |
| Espessura máxima de flexão (mm) | Aço inoxidável 1.2 Placa fria 2.0 Placa de alumínio 2.5 |
Aço inoxidável 1.2 Placa fria 2.0 Placa de alumínio 2.5 |
Aço inoxidável 1.2 Placa fria 2.0 Placa de alumínio 2.5 |
Aço inoxidável 1.2 Placa fria 2.0 Placa de alumínio 2.5 |
Aço inoxidável 1.2 Placa fria 2.0 Placa de alumínio 2.5 |
| Dimensões (CM) | L* W *H 370 * 150 * 280 |
L* W *H 450 * 200（220） * 280 |
L* W *H 510 * 270 * 280 |
L* W *H 570 * 310 * 280 |
L* W *H 700 * 380 * 280 |
| Mesa de alimentação | Escova, bola universal | Escova, bola universal | Escova, bola universal | Escova, bola universal | Escova, bola universal |
| Faca para dobradiças | Padrão | Padrão | Padrão | Padrão | Padrão |
| Comando avançado | Padrão | Padrão | Padrão | Padrão | Padrão |
| Função de deteção de carga de polarização | Padrão | Padrão | Padrão | Padrão | Padrão |
| Função de seguimento da carga de polarização | Padrão | Padrão | Padrão | Padrão | Padrão |
| Função de deteção da espessura da placa | Padrão | Padrão | Padrão | Padrão | Padrão |
| Interface de alimentação automática | Padrão | Padrão | Padrão | Padrão | Padrão |
| Módulo de controlo de alta velocidade | Padrão | Padrão | Padrão | Padrão | Padrão |
Experience the power of modern sheet metal forming technology. Our video collection demonstrates the operational capabilities of our advanced forming systems in action. Watch as complex geometries are created with remarkable speed and precision, showcasing the seamless coordination between automated material handling, intelligent tooling, and sophisticated control systems. These real-world demonstrations illustrate how our forming technology eliminates traditional bottlenecks, reduces manual intervention, and delivers consistent, high-quality results across diverse applications. Discover how STON CNC's engineering excellence transforms sheet metal forming from a labor-intensive process into a streamlined, automated operation.
Dobrador de painéis tipo ventosa STON
Dobrador de painéis tipo ventosa STON
Dobrador de painéis tipo ventosa STON
Dobrador de painéis tipo ventosa STON
Deliver exceptional dimensional precision with our advanced servo-controlled forming systems and rigid structural design, ensuring every formed part meets the most stringent quality standards required by critical applications.
Accelerate your manufacturing cycle with intelligent process automation, rapid tool positioning, and optimized forming sequences that maximize throughput while minimizing energy consumption and operational costs.
Adapt to changing production demands with our modular forming systems. Our technology supports a wide range of materials, thicknesses, and part complexities, providing the flexibility to handle diverse manufacturing requirements.
Reduce setup time and operator training requirements with our intuitive CNC control systems. Advanced simulation and offline programming capabilities enable rapid part changeovers and minimize the risk of production errors.
Our sheet metal forming technology serves a broad spectrum of industries, enabling manufacturers to produce high-precision components for applications where quality, consistency, and performance are non-negotiable. From heavy industrial equipment to precision electronics, we deliver forming solutions that meet the world's most demanding standards.
Every element of our sheet metal forming systems is precision-engineered and seamlessly integrated to deliver a complete, high-performance manufacturing solution. The synergy between these core components ensures unmatched accuracy, operational reliability, and extended service life, providing a robust platform for modern metal forming challenges. This holistic design philosophy guarantees that the entire system operates in perfect harmony to produce exceptional results.
The primary structural component, designed with exceptional rigidity to resist deflection during the forming process, ensuring consistent angles and profiles across the entire workpiece length.
Precision-engineered tooling systems capable of executing a comprehensive range of forming operations, including positive and negative bends, hemming, and complex profile creation with minimal tool changes.
A robust and accurate clamping mechanism that securely holds the sheet metal throughout the forming cycle, preventing material slippage and ensuring precise flange dimensions and edge quality.
An automated gripper and manipulation system that positions and rotates the workpiece with exceptional speed and accuracy, essential for executing complex forming sequences without manual intervention.
The integrated feeding system that streamlines material flow, forming the foundation of an efficient, high-throughput production environment with minimal operator involvement.
A modular tooling platform designed for rapid reconfiguration and diverse applications, enabling the system to adapt quickly to various part geometries and production requirements.
Advanced servo motor technology that delivers the power and precise motion control necessary for rapid acceleration, exact positioning, and energy-efficient operation throughout the forming cycle.
The intelligent control system featuring an intuitive user interface and powerful software for programming, simulation, and real-time monitoring of the entire forming process.
Our systems incorporate industry-leading servo technology that offers superior energy efficiency, dynamic response, and operational cost savings compared to conventional hydraulic systems.
A wide operational envelope allows the manipulation system to handle large or complex parts, performing intricate rotations and precise positioning without requiring manual assistance.
The core automation component, engineered for high-speed, precise movement that minimizes non-productive time between forming operations and maximizes overall equipment effectiveness.
A well-organized and environmentally protected cabinet housing all critical electronic components, ensuring reliable operation, simplified maintenance, and extended system longevity.
Acreditamos na construção de relações fortes e transparentes com os nossos clientes. É por isso que convidamos os nossos parceiros a visitar as nossas instalações de fabrico topo de gama e a ver de perto o nosso processo de produção.
AntónioGestor de aquisições, HVAC
Fábrica de componentes (Alemanha)
JeffreyProprietário da fábrica, Utensílios de cozinha em aço inoxidável
Fabricante (EUA)
Jared- Diretor de Operações, Armário Elétrico
Fábrica (Canadá)
Sheet metal forming is a broader term that encompasses various processes, including bending, folding, stamping, and deep drawing, used to shape flat metal sheets into three-dimensional parts. Bending is a specific type of forming that creates angles or curves along a straight axis. Our advanced forming systems, such as panel benders, integrate multiple forming techniques to produce complex geometries in a single, automated operation.
Our forming systems are engineered to process a wide range of materials, including carbon steel, stainless steel, aluminum, copper, and galvanized sheets. The specific thickness capacity depends on the machine configuration and material properties, but our solutions typically handle materials from 0.5mm to 6mm, covering the vast majority of industrial sheet metal forming applications.
Automation dramatically enhances sheet metal forming by eliminating manual material handling, reducing setup times, and ensuring consistent part quality. Our automated forming systems feature intelligent programming, robotic manipulation, and real-time process monitoring, which together increase throughput by up to 300%, reduce labor costs, minimize material waste, and enable lights-out manufacturing for maximum productivity.
Advanced sheet metal forming technology serves a wide range of industries, including automotive manufacturing, aerospace, electronics enclosures, HVAC systems, commercial appliances, architectural metalwork, and industrial equipment. Any sector requiring high-precision, repeatable metal components with complex geometries can benefit significantly from our forming solutions.
Setup time varies depending on part complexity, but our intuitive CNC programming interface and offline simulation capabilities dramatically reduce changeover times. For standard parts, setup can be completed in as little as 10-15 minutes. Complex parts with multiple forming operations may require 30-45 minutes, which is significantly faster than traditional manual setup methods.
Most manufacturers realize a return on investment within 18-36 months, depending on production volume and labor costs. The ROI is driven by multiple factors: reduced labor requirements (typically 40-60% reduction), increased throughput (2-3x improvement), minimized material waste, improved part quality reducing rework, and the ability to take on more complex projects that command higher margins.
Absolutely. Our forming systems are designed for maximum flexibility. The rapid setup and programming capabilities make them economical for small batch and prototype production, while the high-speed automation and reliability make them ideal for high-volume manufacturing. This versatility allows you to optimize your production schedule and respond quickly to changing market demands.
Our forming systems are designed for minimal maintenance requirements. Routine maintenance includes daily visual inspections, weekly lubrication of moving components, and monthly checks of hydraulic or pneumatic systems. Annual preventive maintenance by our certified technicians ensures optimal performance. We provide comprehensive maintenance schedules and remote diagnostic capabilities to minimize downtime and extend equipment life.
Quer esteja a atualizar uma linha existente ou a iniciar um novo projeto, a STON personalizará uma solução CNC para a sua produção.
