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    Advanced Sheet Metal Forming Technology

    Sheet metal forming is a critical manufacturing process that transforms flat metal sheets into three-dimensional components with precise geometries and structural integrity. This process encompasses a range of techniques, including bending, folding, and progressive forming, all designed to create complex profiles without compromising material strength. In modern manufacturing, sheet metal forming is essential for producing everything from intricate electronic enclosures to large-scale architectural panels. STON CNC delivers cutting-edge sheet metal forming solutions that combine intelligent automation with robust mechanical engineering. Our advanced forming systems, featuring state-of-the-art panel bender technology, enable manufacturers to achieve superior dimensional accuracy, minimize material waste, and dramatically increase production throughput. By partnering with STON CNC, you gain access to forming capabilities that redefine what is possible in metal fabrication.

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    Tipo-A2,B2,C2,D2,F2
    STON-A2 STON-B2 STON-C2 STON-D2 STON-E2
    Velocidade máxima de dobragem 0,2s/faca 0,2s/faca 0,2s/faca 0,2s/faca 0,2s/faca
    Comprimento máximo de flexão (CM) 1000*1000 1400(1600)*1250 2000*1500 2500*1500 3200*5100
    Altura máxima de flexão (mm) 170/300 170/300 170/300 170/300 170/300
    Espessura mínima de flexão (mm) 0.15 0.15 0.15 0.15 0.15
    Tamanho mínimo de formação de quatro lados (mm) 140×190 140×190 140×190 140×190 140×190
    Tamanho de formação de uma face (mm) 140 140 140 140 140
    Tensão nominal 380V 380V 380V 380V 380V
    Espessura máxima de flexão (mm) Aço inoxidável 1.2
    Placa fria 2.0
    Placa de alumínio 2.5
    Aço inoxidável 1.2
    Placa fria 2.0
    Placa de alumínio 2.5
    Aço inoxidável 1.2
    Placa fria 2.0
    Placa de alumínio 2.5
    Aço inoxidável 1.2
    Placa fria 2.0
    Placa de alumínio 2.5
    Aço inoxidável 1.2
    Placa fria 2.0
    Placa de alumínio 2.5
    Dimensões (CM) L* W *H
    370 * 150 * 280
    L* W *H
    450 * 200(220) * 280
    L* W *H
    510 * 270 * 280
    L* W *H
    570 * 310 * 280
    L* W *H
    700 * 380 * 280
    Mesa de alimentação Escova, bola universal Escova, bola universal Escova, bola universal Escova, bola universal Escova, bola universal
    Faca para dobradiças Padrão Padrão Padrão Padrão Padrão
    Comando avançado Padrão Padrão Padrão Padrão Padrão
    Função de deteção de carga de polarização Padrão Padrão Padrão Padrão Padrão
    Função de seguimento da carga de polarização Padrão Padrão Padrão Padrão Padrão
    Função de deteção da espessura da placa Padrão Padrão Padrão Padrão Padrão
    Interface de alimentação automática Padrão Padrão Padrão Padrão Padrão
    Módulo de controlo de alta velocidade Padrão Padrão Padrão Padrão Padrão
    Expandir todos os parâmetros

    Precision Forming in Real-Time Operation

    Experience the power of modern sheet metal forming technology. Our video collection demonstrates the operational capabilities of our advanced forming systems in action. Watch as complex geometries are created with remarkable speed and precision, showcasing the seamless coordination between automated material handling, intelligent tooling, and sophisticated control systems. These real-world demonstrations illustrate how our forming technology eliminates traditional bottlenecks, reduces manual intervention, and delivers consistent, high-quality results across diverse applications. Discover how STON CNC's engineering excellence transforms sheet metal forming from a labor-intensive process into a streamlined, automated operation.

    Dobrador de painéis tipo ventosa STON

    Dobrador de painéis tipo ventosa STON

    Dobrador de painéis tipo ventosa STON

    Dobrador de painéis tipo ventosa STON

    Key Advantages of Our Sheet Metal Forming Systems

    Our sheet metal forming solutions are engineered around four fundamental pillars that ensure exceptional performance, reliability, and long-term value for your manufacturing operations.

    Superior Forming Accuracy

    Deliver exceptional dimensional precision with our advanced servo-controlled forming systems and rigid structural design, ensuring every formed part meets the most stringent quality standards required by critical applications.

    Optimized Production Flow

    Accelerate your manufacturing cycle with intelligent process automation, rapid tool positioning, and optimized forming sequences that maximize throughput while minimizing energy consumption and operational costs.

    Versatile Configuration Options

    Adapt to changing production demands with our modular forming systems. Our technology supports a wide range of materials, thicknesses, and part complexities, providing the flexibility to handle diverse manufacturing requirements.

    Simplified Programming Interface

    Reduce setup time and operator training requirements with our intuitive CNC control systems. Advanced simulation and offline programming capabilities enable rapid part changeovers and minimize the risk of production errors.

    Application Scenarios for Sheet Metal Forming

    Our sheet metal forming technology serves a broad spectrum of industries, enabling manufacturers to produce high-precision components for applications where quality, consistency, and performance are non-negotiable. From heavy industrial equipment to precision electronics, we deliver forming solutions that meet the world's most demanding standards.

    Caixa e armário
    Ventilação ambiental
    Armário de desfibrilhador AED(1)
    Prateleira e estante

    Core Components of Our Forming Systems

    Every element of our sheet metal forming systems is precision-engineered and seamlessly integrated to deliver a complete, high-performance manufacturing solution. The synergy between these core components ensures unmatched accuracy, operational reliability, and extended service life, providing a robust platform for modern metal forming challenges. This holistic design philosophy guarantees that the entire system operates in perfect harmony to produce exceptional results.

    01

    Forming Beam Assembly

    The primary structural component, designed with exceptional rigidity to resist deflection during the forming process, ensuring consistent angles and profiles across the entire workpiece length.

    CORPO DA MÁQUINA

    02

    Multi-Axis Forming Tools

    Precision-engineered tooling systems capable of executing a comprehensive range of forming operations, including positive and negative bends, hemming, and complex profile creation with minimal tool changes.

    SISTEMA DE ARREFECIMENTO

    03

    Precision Clamping System

    A robust and accurate clamping mechanism that securely holds the sheet metal throughout the forming cycle, preventing material slippage and ensuring precise flange dimensions and edge quality.

    FERRAMENTAS DE DOBRAGEM

    04

    Intelligent Material Handling

    An automated gripper and manipulation system that positions and rotates the workpiece with exceptional speed and accuracy, essential for executing complex forming sequences without manual intervention.

    SISTEMA DE CONTROLO

    05

    Automated Sheet Loading

    The integrated feeding system that streamlines material flow, forming the foundation of an efficient, high-throughput production environment with minimal operator involvement.

    MOTORES SERVO

    06

    Adaptive Tooling System

    A modular tooling platform designed for rapid reconfiguration and diverse applications, enabling the system to adapt quickly to various part geometries and production requirements.

    RODA DE MÃO

    07

    High-Performance Servo Drive

    Advanced servo motor technology that delivers the power and precise motion control necessary for rapid acceleration, exact positioning, and energy-efficient operation throughout the forming cycle.

    COMPONENTES ELÉCTRICOS

    08

    Advanced CNC Control Platform

    The intelligent control system featuring an intuitive user interface and powerful software for programming, simulation, and real-time monitoring of the entire forming process.

    CONCEPÇÃO DA COMPENSAÇÃO DE PERTURBAÇÕES

    09

    Servo Efficiency Comparison

    Our systems incorporate industry-leading servo technology that offers superior energy efficiency, dynamic response, and operational cost savings compared to conventional hydraulic systems.

    DETECÇÃO DE RÉGUA DE GRELHA

    10

    Extended Manipulation Range

    A wide operational envelope allows the manipulation system to handle large or complex parts, performing intricate rotations and precise positioning without requiring manual assistance.

    SISTEMA DE LUBRIFICAÇÃO

    11

    Rapid-Response Manipulator

    The core automation component, engineered for high-speed, precise movement that minimizes non-productive time between forming operations and maximizes overall equipment effectiveness.

    DOBRADIÇA ELÉCTRICA

    12

    Integrated Control Cabinet

    A well-organized and environmentally protected cabinet housing all critical electronic components, ensuring reliable operation, simplified maintenance, and extended system longevity.

    FACAS AUXILIARES (OPCIONAL)

    Visitas à fábrica do cliente

    Experimente a nossa excelência de fabrico em primeira mão

    Acreditamos na construção de relações fortes e transparentes com os nossos clientes. É por isso que convidamos os nossos parceiros a visitar as nossas instalações de fabrico topo de gama e a ver de perto o nosso processo de produção.

    António

    Com a dobradora de painéis da STON, a nossa precisão de dobragem melhorou significativamente e reduzimos a mão de obra em 40%. O ROI foi alcançado em menos de um ano.

    Gestor de aquisições, HVAC

    Fábrica de componentes (Alemanha)

    Jeffrey

    "Graças à personalização da equipa da STON, a nossa linha de produção funciona agora 30% mais rapidamente com uma melhor consistência do produto."

    Proprietário da fábrica, Utensílios de cozinha em aço inoxidável

    Fabricante (EUA)

    Jared

    "Estável, preciso e fácil de operar - o dobrador de painéis da STON aumentou a nossa produção e reduziu os custos de mão de obra."

    - Diretor de Operações, Armário Elétrico

    Fábrica (Canadá)

    Estudos de caso

    Frequently Asked Questions about Sheet Metal Forming

    What is the difference between sheet metal forming and sheet metal bending?

    Sheet metal forming is a broader term that encompasses various processes, including bending, folding, stamping, and deep drawing, used to shape flat metal sheets into three-dimensional parts. Bending is a specific type of forming that creates angles or curves along a straight axis. Our advanced forming systems, such as panel benders, integrate multiple forming techniques to produce complex geometries in a single, automated operation.

    What materials and thicknesses can your sheet metal forming systems handle?

    Our forming systems are engineered to process a wide range of materials, including carbon steel, stainless steel, aluminum, copper, and galvanized sheets. The specific thickness capacity depends on the machine configuration and material properties, but our solutions typically handle materials from 0.5mm to 6mm, covering the vast majority of industrial sheet metal forming applications.

    How does automation improve sheet metal forming operations?

    Automation dramatically enhances sheet metal forming by eliminating manual material handling, reducing setup times, and ensuring consistent part quality. Our automated forming systems feature intelligent programming, robotic manipulation, and real-time process monitoring, which together increase throughput by up to 300%, reduce labor costs, minimize material waste, and enable lights-out manufacturing for maximum productivity.

    What industries benefit most from advanced sheet metal forming technology?

    Advanced sheet metal forming technology serves a wide range of industries, including automotive manufacturing, aerospace, electronics enclosures, HVAC systems, commercial appliances, architectural metalwork, and industrial equipment. Any sector requiring high-precision, repeatable metal components with complex geometries can benefit significantly from our forming solutions.

    How long does it take to set up a new part on your forming system?

    Setup time varies depending on part complexity, but our intuitive CNC programming interface and offline simulation capabilities dramatically reduce changeover times. For standard parts, setup can be completed in as little as 10-15 minutes. Complex parts with multiple forming operations may require 30-45 minutes, which is significantly faster than traditional manual setup methods.

    What is the typical return on investment for a sheet metal forming system?

    Most manufacturers realize a return on investment within 18-36 months, depending on production volume and labor costs. The ROI is driven by multiple factors: reduced labor requirements (typically 40-60% reduction), increased throughput (2-3x improvement), minimized material waste, improved part quality reducing rework, and the ability to take on more complex projects that command higher margins.

    Can your forming systems handle both small batch and high-volume production?

    Absolutely. Our forming systems are designed for maximum flexibility. The rapid setup and programming capabilities make them economical for small batch and prototype production, while the high-speed automation and reliability make them ideal for high-volume manufacturing. This versatility allows you to optimize your production schedule and respond quickly to changing market demands.

    What maintenance is required for sheet metal forming equipment?

    Our forming systems are designed for minimal maintenance requirements. Routine maintenance includes daily visual inspections, weekly lubrication of moving components, and monthly checks of hydraulic or pneumatic systems. Annual preventive maintenance by our certified technicians ensures optimal performance. We provide comprehensive maintenance schedules and remote diagnostic capabilities to minimize downtime and extend equipment life.

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