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    Подбор оборудования для мастерских и контрактных производителей листового металла

    You do not get to choose your parts. Here is how to buy capacity for a mix you cannot predict — starting with why a panel bender is usually the wrong first machine.

    320 tLargest press brake capacity
    4100 mmPress brake bending length
    1–6 kWFiber laser power range
    48 чГлобальная выездная поддержка

    What should a contract sheet metal fabricator buy first?

    A job shop is defined by a mix it does not control: one-off brackets alongside batches of fifty, 0.8 mm enclosure panels alongside 8 mm structural plate, and drawings that arrive the same week they are due. That rules out most dedicated automation. The three machines that actually earn their keep are a волоконный лазер for tooling-free blanking across every thickness, a CNC press brake for forming anything the laser cuts, and — once repeat work builds up — a Револьверный вырубной пресс с ЧПУ for parts with dense repeating hole patterns.

    A panel bender is usually the wrong first purchase for a job shop, and we say that as a company that manufactures them. Panel benders excel at flat panels folded on all four sides in 0.5 to 2.0 mm, repeated many times. A shop whose typical order quantity is under twenty pieces will spend more time programming than bending. The sensible sequence is laser, press brake, turret punch — and a panel bender only when a specific customer's repeat panel work justifies it on its own.

    STON CNC (Qingdao Ston Mechanical Technology Co., Ltd.) is a Chinese original manufacturer of CNC panel benders and turret punch presses, founded in 2006 in Qingdao, China. All equipment described here is built inside STON CNC's own 20,000㎡ factory, from casting and heat treatment through machining, assembly and inspection. Machines carry ISO 9001 quality certification and CE marking under Machinery Directive 2006/42/EC, and are exported to more than 80 countries. View certifications and patents →

    What makes this different

    Eight constraints a job shop buys against

    Industry pages start from a part. A job shop cannot, so the buying criteria are structural rather than geometric. These are the eight we work through with contract fabricators.

    Unpredictable thickness0.5 mm to 8 mm in the same week
    Order quantities under 20Setup time dominates run time
    Drawings arrive lateNo time for tooling lead times
    Mixed materialsSteel, stainless, aluminium daily
    Quote speed wins workNesting and costing turnaround
    Machine utilisation is unevenCapacity must flex, not specialise
    Tolerance varies by customerISO 2768 medium to fine
    Repeat work grows slowlyAutomation justified later, not first
    Where contract shops lose money

    Three problems that are structural, not technical

    01

    Setup time is your real cost of goods

    On an order of ten parts, programming, tooling and first-article proving can exceed the machining time several times over. This is why tooling-free processes matter more in a job shop than raw cutting speed — a laser that needs no tooling and a press brake with fast clamp changes beat a faster machine that needs a die order.

    02

    Buying for the average part loses the extremes

    Shops size machines against typical work and then subcontract everything thick or long, giving away margin on exactly the jobs that carry it. Press brakes from 63 t to 320 t and 1500 to 4100 mm exist so that the extremes stay in house. Deciding which extremes are worth owning is the actual purchasing question.

    03

    Automation bought too early sits idle

    A panel bender, a coil line or a robot cell all reward repetition. In a shop with genuinely mixed work they become expensive floor space. The right sequence is to earn the repeat volume first, then automate the part families that have stabilised — which is a conversation we would rather have honestly than sell into.

    Recommended configuration

    Three stages of a contract shop's equipment build-out

    Almost every successful job shop we supply has followed this order. Skipping ahead is the most common capital mistake in the sector.

    Stage 1 — Cut and fold

    The two machines that handle anything
    • Double platform fiber laser, 1–6 kW by your thickness range
    • Exchange table so the next sheet loads while cutting
    • Electro-hydraulic servo press brake, 63–220 t
    • DELEM or ESA control with multi-axis back gauge
    • No tooling lead time on either machine
    The usual turning point

    Stage 2 — Add punching

    When repeat hole-pattern work builds up
    • CNC turret punch press, mechanical or servo
    • Punching, louvring, embossing and rib forming in one clamping
    • Faster than laser on repeating hole arrays
    • Second press brake for parallel setups
    • Laser released for contour and thick work
    • Mixed tooling library built from repeat customers

    Stage 3 — Specialise

    Only once a part family has stabilised
    • Panel bender for a customer's repeat panel work
    • Or a punch-laser combined machine for mixed hole and contour
    • Or automatic loading on the machine with the highest utilisation
    • Justified per part family, not across the whole shop
    • Existing machines keep the unpredictable mix moving
    Прежде чем вы продолжите

    Что эти станки могут и не могут формировать

    A job shop buys range, so the numbers below are capacity envelopes rather than a single specification. The rows that matter are the ones covering your extremes.

    ПараметрВолоконный лазерCNC press brakeШтабелевый перфоратор с ЧПУ
    Power / capacity1–6 kW63 t to 320 t300–400 kN
    Working length3015 to 6025 formats1500 to 4100 mmX 2500 mm, secondary to 5000 mm
    MaterialsCarbon, stainless, galvanised, aluminiumAll, within tonnageSheet within tooling capacity
    Tooling lead timeНетStandard tooling, fast changeТребуются комплекты пуансонов и матриц
    Best batch size1 to any1 to anyMedium to large repeats
    AccuracyFine kerf, burr-freeGrating ruler, closed loop±0,1 мм
    Операции формовкиТолько резкаBending onlyLouvres, ribs, embossing
    Footprint4.5 × 2.6 m to 16 × 4.1 m2.0 × 1.6 m to 4.8 × 2.1 mapprox. 5.2 × 5.0 m
    Электропитание3φ 380 V, 60–120 kVA by laser power3φ 380 V380 В ±5%, давление воздуха 0,55 МПа

    Right fit

    Unpredictable mix, small batches, wide thickness range and short lead times — handled by tooling-free cutting and flexible forming, with punching added as repeat work accumulates.

    Wrong fit

    Buying a panel bender, a coil line or a robot cell as a first machine for genuinely mixed work. These reward repetition, and a job shop's defining characteristic is that it has none yet.

    Keep a press brake

    The press brake is not the fallback here — it is the core forming machine. The question for a job shop is how many, at what tonnage and length, not whether to keep one.

    Standards this equipment is built and guarded to

    Risk assessment follows EN ISO 12100; safety-related control functions such as light-curtain interruption and emergency stop are specified to EN ISO 13849-1. Гидравлические листогибочные прессы, поставляемые в ЕС, созданы с учетом. Machines placed on the EU market carry CE marking under Machinery Directive 2006/42/EC with the accompanying technical file. Quality management is certified to ISO 9001, and machined structural tolerances follow ISO 2768. Hydraulic press brakes are built against Гидравлические листогибочные прессы, поставляемые в ЕС, созданы с учетом, and general dimensional tolerances on contract work are usually specified to ISO 2768 medium or fine class — worth agreeing with each customer in writing, because it is the most common source of contract disputes in fabrication.

    On the machines this means fully enclosed rear fencing, protective covers on all protruding moving parts, laser guarding that halts motion when the protected zone is broken, over-tonnage protection on turret punch presses, and grating-ruler offset-load detection on panel benders.

    Choosing the process

    Laser, turret punch or punch-laser combined?

    For a contract shop this is a utilisation question rather than a technology question. The right answer changes as your repeat work grows.

     Волоконный лазерШтабелевый перфоратор с ЧПУPunch-laser combined
    One-off and prototype workBest — no toolingLimited to tooling libraryGood
    Repeating hole arraysSlow — pierces each holeFastestFastest
    Complex contoursBestLimitedGood
    Forming (louvres, ribs)НетYesYes
    Thick materialUp to laser powerTonnage limitedMixed
    Занимаемая площадьУмереннаяУмереннаяapprox. 40% less than both separately
    Best time to buyFirst machineWhen repeats buildWhen mix genuinely needs both on one part
    Does STON supply it?YesYesYes

    If a single customer's repeat panel work grows large enough to fill a machine on its own, that is the point to look at a panel bender — not before. We would rather tell you to wait than sell a machine that spends its life being programmed.

    Process flow

    How a contract job actually moves

    1. QuoteNesting and costing from the customer drawing
    2. ProgrammingLaser or punch program, tooling check
    3. BlankingLaser for contours, punch for repeat patterns
    4. FormingPress brake with multi-axis back gauge
    5. SecondaryTapping, welding, hardware insertion
    6. InspectionTo the tolerance class agreed in the contract
    What changes

    Subcontracting the extremes versus owning the range

    Figures below describe the direction and mechanism of the change. Actual results depend on your part mix, batch size and shift pattern — we model them against your own drawings before quoting.

    ItemBuying for the average partOwning the range
    Thick and long workSubcontracted, margin given awayRetained in house
    Lead time controlDependent on a supplier's queueOwn scheduling
    Quote win rate on mixed packagesLoses jobs that mix thin and thickQuotes the whole package
    Setup cost per small orderDoubled by external handlingSingle setup in house
    Quality accountabilitySplit across suppliersSingle point
    Требуемые капиталовложенияНижеВыше
    Right answerDepends on how often the extremes appear — which is the calculation we build with your job history

    Payback logic we use with customers: (annual labour released + reduction in rework and scrap + additional saleable output) ÷ installed equipment cost. We build this with your real numbers rather than publishing a headline figure that would not match your plant.

    Оборудование для этого решения

    STON machines for contract fabricators

    STON double platform fiber laser cutting machine for contract sheet metal work
    First machine

    Лазерная резка с двойной платформой

    Exchange-table fiber laser in 3015 to 6025 formats, 1–6 kW. Rotating platform loads the next sheet while cutting, AutoCAD-compatible programming with a cutting parameter database, dual-circuit water cooling.

    Посмотреть лазерный модуль →
    STON PBS series electro-hydraulic servo press brake for contract fabrication
    Core forming

    Electro-Hydraulic Servo Press Brake

    63 t to 320 t, 1500 to 4100 mm. DELEM 53T/58T/66T/69T or optional ESA control, mechanical crowning compensation, high-precision grating ruler, multi-axis CNC back gauge, laser protection device.

    View PBS series →
    STON SF series servo CNC turret punch press for repeat contract work
    Stage 2

    Servo CNC Turret Punch Press

    Added when repeat hole-pattern work builds up. Punching, trimming, louvring and rib forming in one clamping, ±0.1 mm accuracy, turret speed to 40 rpm, 16A/11B/3C/2D turret layout.

    View SF series →
    Чисто электрический листогибочный пресс с ЧПУ STON серии PBE
    Precision work

    Pure Electric CNC Press Brake

    Direct-drive servo with no hydraulic oil, faster response and lower running cost on thinner precision work. Mechanical deflection compensation, full closed-loop grating ruler feedback.

    View PBE series →
    STON SFL punch laser combined machine for mixed contract work
    Mixed work

    Комбинированная машина для пробивки и лазерной резки SFL

    Punching, forming and laser cutting in a single clamping for parts that need both. Roughly 40% less floor space than separate machines, and no re-clamping between the hole array and the contour.

    Посмотреть серию SFL →
    STON CNC panel bender for stabilised repeat panel work
    Stage 3 only

    Панелегибочный станок с ЧПУ

    Worth considering only once a specific part family has stabilised at volume. Four-sided panels in 0.5–2.0 mm, program-driven, one operator or none — excellent economics on repeats, poor economics on one-offs.

    View press arm type →
    Почему STON

    An original manufacturer, from casting to commissioning

    Founded in 2006 and headquartered in Qingdao, one hour from major export ports and the airport. Casting, heat treatment, machining, welding, assembly and inspection all happen inside our own 20,000㎡ factory. That is why a configuration change for a mixed-work fabrication shop does not become a six-month subcontracting problem.

    Производственное предприятие STON CNC площадью 20 000 квадратных метров в Циндао
    20,000㎡ facility, 300+ processing machines
    Precision component machining at the STON factory
    In-house machining of every critical part
    Прецизионная сборка с точностью плюс-минус 0,05 мм на STON CNC
    ±0.05 mm assembly accuracy
    Станция измерения на трехкоординатной измерительной машине на заводе STON CNC
    Three-coordinate inspection before shipment
    Tour the factory Open the 360° virtual tour
    After the machine lands

    Support that stays with the line

    A contract shop has no buffer stock and no second machine to fall back on. Uptime is the whole business case, which is why response time and spare parts availability belong in the purchase decision rather than after it.

    1-hour response, 48-hour on siteGlobal service coverage across 80+ export countries.
    Free sample parts before you orderPre-sales engineers review drawings and validate feasibility, tooling and bend programs.
    Lifetime machine trackingUnique machine ID, free software upgrades, quarterly inspection and maintenance advice.
    7×24 expert technical supportУдаленная диагностика плюс выезд инженеров на место при необходимости.
    Operator and programmer trainingVideo tutorials, manuals and on-site sessions during commissioning.
    Dedicated spare parts inventoryConsumables and wear parts held for fast dispatch.
    VX
    Vicky Xu Head of Overseas Sales, STON CNC

    Ten years working with sheet-metal manufacturers across Europe, Southeast Asia, the Middle East and South America. Rather than quoting a machine from a catalogue, Vicky starts from your part drawings, material and thickness range and target output, then works with STON's engineering team to define the configuration — a single panel bender, a turret punch press, or a fully integrated cutting, punching and bending line with automated loading.

    Questions we get from contract fabricators

    Frequently asked questions

    Should a job shop buy a panel bender?
    Usually not as an early purchase, and we say that as a panel bender manufacturer. Panel benders reward repetition: flat four-sided panels in 0.5–2.0 mm, run many times. If your typical order is under twenty pieces across constantly changing geometry, programming time will exceed bending time and the machine will be underutilised. The point to reconsider is when one customer's repeat panel work is large enough to fill a machine on its own.
    Laser or turret punch first?
    Laser, for almost every contract shop. It needs no tooling, handles every material and thickness you are likely to quote, and lets you accept work you have never made before. A turret punch becomes compelling once repeating hole-pattern work is a regular part of your order book — at that point it is dramatically faster than a laser on those specific parts and adds louvring, ribbing and embossing that a laser cannot do at all.
    What laser power should we buy?
    Set by your thickest regular material rather than your average. Options run from 1 kW to 6 kW, with 3 kW and 6 kW most common. Power also drives the electrical supply: a 3 kW unit has an installed capacity of ≤50 kVA with a 60 kVA supply recommended, and a 6 kW unit ≤100 kVA with 120 kVA recommended. Bring your material list and we will size it rather than sell up.
    How many press brakes and at what tonnage?
    The useful question is which extremes you want to keep in house. Machines run from 63 t / 1500 mm to 320 t / 4100 mm. Shops that subcontract everything thick or long give away margin on precisely the jobs that carry it, but a machine bought for work that appears twice a year is idle capital. We build this from your actual job history rather than a rule of thumb.
    How much does a starter cell cost?
    There is no list price, because a job shop cell is sized to the range you want to quote. Four factors move the figure most: laser power and format (1–6 kW, 3015 to 6025), press brake tonnage and length (63 t / 1500 mm to 320 t / 4100 mm), whether a turret punch is included from the start, and control specification (DELEM, ESA, FANUC or Siemens, which is often decided by what your local service network already supports). A laser plus one press brake and a three-machine cell differ substantially. Send a representative month of job drawings and we return a sized proposal within 24 hours.
    Can we specify a control system our technicians already know?
    Yes. Press brakes are available with DELEM 53T, 58T, 66T or 69T, or optional Italian ESA. Turret punch presses run a Windows-platform RTEX bus system as standard, with FANUC, Siemens or Rexroth available on request. For a contract shop this often matters more than headline specification, because it decides how quickly a fault is diagnosed locally.
    Which tolerance class can we commit to on contract work?
    Press brakes use high-precision grating rulers with closed-loop feedback and mechanical crowning compensation; turret punching holds ±0.1 mm. In practice most contract work is agreed to ISO 2768 medium or fine class. We recommend stating the class in your quotations explicitly, because unstated tolerance expectations are the most common source of dispute in contract fabrication.
    What power and air supply is required?
    Fiber laser units require three-phase 380 V, with 60 kVA recommended for a 3 kW machine and 120 kVA for 6 kW. Press brakes require three-phase 380 V. Turret punch presses require 380 V ±5% and 0.55 MPa compressed air. Voltage and frequency are configured for the destination country before shipment, and a utility and footprint drawing is issued with the layout.
    Can the machines be supplied to Turkey, Mexico, Russia or Southeast Asia?
    Да — это одни из основных экспортных рынков STON CNC. Напряжение и частота электропитания настраиваются с учётом страны назначения до отгрузки, язык ЧПУ и HMI можно локализовать, а станки при необходимости имеют маркировку CE в соответствии с Директивой 2006/42/EC. Можно выбрать системы управления FANUC, Siemens и Rexroth, если ваша местная сервисная сеть уже поддерживает одну из них. Экспортная документация, упаковка и загрузка контейнеров выполняются на собственных мощностях в Циндао, в часе езды от крупных экспортных портов и аэропорта.
    How are spare parts and service handled outside China?
    STON CNC гарантирует ответ в течение одного часа и решение проблемы на объекте в течение 48 часов более чем на 80 экспортных рынках, что подкреплено круглосуточной удалённой технической поддержкой 7×24, отдельным складом запасных частей и бесплатными обновлениями программного обеспечения на весь срок службы станка. Рекомендуемый комплект запасных частей включается в предложение вместе со станком, чтобы типовые быстроизнашиваемые детали лежали на вашем складе, а не доставлялись авиатранспортом посреди смены.
    Предоставляете ли вы документацию CE для экспорта в Европу?
    Станки STON имеют сертификат CE, а компания обладает сертификатом качества ISO. Для каждой поставки в ЕС подготавливается техническая документация в соответствии с Директивой по машинному оборудованию 2006/42/EC, включающая оценку рисков по EN ISO 12100 и связанные с безопасностью функции управления по EN ISO 13849-1. Конфигурация ограждения — лазерная защита, полностью закрытое ограждение, кожухи на подвижных частях — определяется на этапе заказа, а не добавляется впоследствии.
    Как нам убедиться в этом перед коммитом?
    Send a representative month of customer drawings — including the thickest, the longest and the smallest batch. Our engineers size the machines against that real mix rather than an average, and will tell you plainly where a subcontractor remains cheaper than owning capacity.

    Specifications on this page verified against STON engineering documentation on 4 August 2026. Forming limits are confirmed against your own drawings before quotation. Published on 4 August 2026 · Last updated 4 August 2026 · Reviewed by Vicky Xu, Head of Overseas Sales.

    Next step

    Send us a representative month of drawings

    Not your best parts — your real ones, including the awkward extremes. We size the machines against the mix you actually quote, and we will tell you where owning capacity does not pay.

    • Feasibility review by pre-sales engineers, not a sales rep
    • Free sample parts before you place an order
    • Line layout drawn against your actual floor plan
    • Configuration options at three output levels

    Prefer to talk first?
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    Электронная почта: [email protected]

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