Plaatstempelen is een veelomvattend productieproces dat ponsen, frezen, reliëfstempelen, buigen, flensen en coaten omvat om vlakke metalen platen om te vormen tot complexe driedimensionale componenten. Dit veelzijdige proces is fundamenteel voor het produceren van grote aantallen onderdelen in industrieën zoals de auto-industrie, elektronica, apparaten en industriële apparatuur, waar precisie, herhaalbaarheid en kostenefficiëntie van cruciaal belang zijn. Modern stansen van plaatmetaal combineert mechanische kracht met geavanceerd gereedschap om ingewikkelde geometrieën te creëren die onpraktisch of onmogelijk zouden zijn met andere fabricagemethoden. STON CNC levert ultramoderne oplossingen voor het stansen van plaatwerk die geavanceerde CNC-besturing integreren met robuuste perstechnologie en intelligente automatisering. Onze systemen zijn ontworpen voor fabrikanten die uitzonderlijke productkwaliteit, maximale productieflexibiliteit en de mogelijkheid om complexe meervoudige stansbewerkingen uit te voeren eisen. Door onze stanstechnologie te implementeren, kunt u de kosten per onderdeel drastisch verlagen, productiecycli versnellen en nieuwe ontwerpmogelijkheden voor uw producten ontsluiten.
| STON-A2 | STON-B2 | STON-C2 | STON-D2 | STON-E2 | |
| Max. buigsnelheid | 0,2/mes | 0,2/mes | 0,2/mes | 0,2/mes | 0,2/mes |
| Max. buiglengte (CM) | 1000*1000 | 1400(1600)*1250 | 2000*1500 | 2500*1500 | 3200*5100 |
| Max. buighoogte (mm) | 170/300 | 170/300 | 170/300 | 170/300 | 170/300 |
| Min. buigdikte (mm) | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 |
| Min. vierzijdige vormende grootte (mm) | 140×190 | 140×190 | 140×190 | 140×190 | 140×190 |
| Enkelzijdige vormende grootte (mm) | 140 | 140 | 140 | 140 | 140 |
| Nominale spanning | 380V | 380V | 380V | 380V | 380V |
| Max. buigdikte (mm) | Roestvrij staal 1.2 Koude plaat 2.0 Aluminium plaat 2,5 |
Roestvrij staal 1.2 Koude plaat 2.0 Aluminium plaat 2,5 |
Roestvrij staal 1.2 Koude plaat 2.0 Aluminium plaat 2,5 |
Roestvrij staal 1.2 Koude plaat 2.0 Aluminium plaat 2,5 |
Roestvrij staal 1.2 Koude plaat 2.0 Aluminium plaat 2,5 |
| Afmetingen (CM) | L* B *H 370 * 150 * 280 |
L* B *H 450 * 200(220) * 280 |
L* B *H 510 * 270 * 280 |
L* B *H 570 * 310 * 280 |
L* B *H 700 * 380 * 280 |
| Voertafel | Borstel, universele bal | Borstel, universele bal | Borstel, universele bal | Borstel, universele bal | Borstel, universele bal |
| Scharniermes | Standaard | Standaard | Standaard | Standaard | Standaard |
| Opdracht voor gevorderden | Standaard | Standaard | Standaard | Standaard | Standaard |
| Detectiefunctie voor biasbelasting | Standaard | Standaard | Standaard | Standaard | Standaard |
| Vervolgfunctie voor biasbelasting | Standaard | Standaard | Standaard | Standaard | Standaard |
| Functie voor plaatdiktedetectie | Standaard | Standaard | Standaard | Standaard | Standaard |
| Interface voor automatische invoer | Standaard | Standaard | Standaard | Standaard | Standaard |
| Snelheidsregelmodule | Standaard | Standaard | Standaard | Standaard | Standaard |
Witness the versatility and power of modern sheet metal stamping technology. Our video collection showcases the operational excellence of our advanced stamping systems as they execute complex forming operations with remarkable precision and speed. Observe how our intelligent press technology seamlessly transitions between punching, forming, and embossing operations, creating intricate part features without manual intervention. These real-world demonstrations illustrate the tangible benefits of our technology, including exceptional repeatability, reduced material waste, and the ability to produce complex geometries that integrate multiple manufacturing operations into a single automated process. See how STON CNC's engineering excellence transforms sheet metal stamping from a traditional press operation into a sophisticated, high-efficiency manufacturing solution.
Achieve exceptional dimensional accuracy and surface quality with our advanced servo-controlled press systems and precision-ground tooling, ensuring every stamped feature meets the most stringent quality standards required by critical applications.
Dramatically increase throughput with high-speed stamping cycles, rapid tool indexing, and intelligent process automation that minimizes non-productive time and maximizes parts-per-hour output for superior manufacturing economics.
Execute diverse stamping operations including punching, blanking, forming, embossing, and coining with a single system. Our versatile tooling platforms enable complex multi-operation sequences without requiring multiple machines or manual part transfers.
Simplify programming and maximize quality with our advanced CNC interfaces and integrated process monitoring. Automatic force control, real-time quality verification, and predictive maintenance capabilities ensure consistent results and maximum uptime.
Our sheet metal stamping technology serves diverse manufacturing sectors, enabling the production of high-precision stamped components for applications where complex geometries, tight tolerances, and high-volume repeatability are essential. From precision electronics to heavy industrial equipment, we deliver stamping solutions that meet the world's most demanding manufacturing requirements.
Every element of our sheet metal stamping systems is precision-engineered and seamlessly integrated to deliver a complete, high-performance manufacturing solution. The synergy between these core components ensures unmatched accuracy, operational reliability, and extended service life, providing a robust platform for modern metal stamping challenges. This comprehensive design philosophy guarantees that the entire system operates in perfect harmony to produce exceptional results across diverse stamping applications.
The primary structural foundation, engineered with exceptional rigidity and precision-machined surfaces to maintain accurate tool alignment and deliver consistent stamping quality throughout high-volume production runs.
A precision-engineered turret capable of holding multiple stamping tools, forming dies, and specialty tooling, enabling rapid tool indexing and the execution of complex multi-operation stamping sequences without manual intervention.
A robust and accurate clamping system that securely holds the sheet metal during stamping operations, preventing material movement and ensuring precise feature positioning and dimensional accuracy across the entire workpiece.
An advanced servo-driven positioning mechanism that moves the workpiece with exceptional speed and accuracy, essential for creating complex stamped patterns and executing multi-operation sequences with tight positional tolerances.
The integrated feeding system that streamlines material flow into the stamping area, forming the foundation of an efficient, high-throughput production environment with minimal operator involvement and maximum consistency.
A modular tooling system designed for rapid reconfiguration and diverse stamping applications, enabling the system to adapt quickly to various part geometries, forming operations, and production requirements without extensive setup time.
Advanced servo motor technology that delivers the precise force control and motion accuracy necessary for complex forming operations, exact positioning, and energy-efficient operation throughout the stamping cycle.
The intelligent control system featuring an intuitive user interface and powerful software for programming, force monitoring, and real-time process control of the entire stamping operation.
Our systems incorporate industry-leading servo technology that offers superior force control, energy efficiency, and dynamic response compared to conventional mechanical or hydraulic stamping systems.
A wide operational range allows the positioning system to handle large sheets and execute complex stamping patterns across the entire work area without requiring material repositioning or multiple setups.
The core automation component, engineered for high-speed, precise movement that minimizes cycle time between stamping operations and maximizes overall equipment effectiveness for superior productivity.
A well-organized and environmentally protected cabinet housing all critical electronic components, ensuring reliable operation, simplified maintenance, and extended system longevity for long-term manufacturing value.
Wij geloven in het opbouwen van sterke, transparante relaties met onze klanten. Daarom nodigen we onze partners uit om onze ultramoderne productiefaciliteit te bezoeken en ons productieproces van dichtbij te bekijken.
AnthonyInkoopmanager, HVAC
Onderdelenfabriek (Duitsland)
JeffreyFabriekseigenaar, Roestvrij keukengerei
Fabrikant (VS)
Jared- Directeur Operations, Elektriciteitskast
Fabriek (Canada)
Sheet metal stamping is a broader term that encompasses multiple forming operations including punching, blanking, embossing, bending, flanging, and coining. Punching specifically refers to creating holes or cutouts by shearing material. Stamping can create complex three-dimensional forms, raised features, and integrated bends in addition to holes, making it ideal for parts requiring multiple operations. Our advanced stamping systems can execute comprehensive forming sequences that would require multiple machines with traditional punching-only equipment.
Our stamping systems can perform a comprehensive range of operations including piercing and punching (creating holes), blanking (cutting part outlines), forming and embossing (creating three-dimensional features), bending and flanging (creating angles), coining (creating precise surface details), countersinking, thread forming, and louver creation. The multi-tool turret capability allows execution of multiple operations in a single setup, dramatically reducing production time and improving part accuracy.
Our stamping systems are engineered to process a wide range of materials including carbon steel, stainless steel, aluminum, copper, brass, and specialty alloys. The specific thickness capacity depends on the material properties and forming operation, but our solutions typically handle materials from 0.5mm to 6mm for steel and up to 8mm for softer materials. We can also process pre-coated and pre-painted materials with appropriate tooling to prevent surface damage.
CNC stamping delivers superior part quality through precise force control, accurate positioning, and consistent repeatability. Our systems monitor stamping force in real-time to ensure proper forming without material damage, servo-driven positioning maintains tight tolerances across thousands of parts, and automated process control eliminates the variability inherent in manual operations. This results in dimensional accuracy within ±0.1mm, consistent surface quality, and rejection rates below 0.5% for most applications.
Production speed varies based on part complexity, material thickness, and the number of stamping operations required. For simple punching operations, our systems can execute 200-400 hits per minute. Complex parts with multiple forming operations typically achieve 30-80 parts per hour. The key advantage is that our systems can complete multiple operations in a single setup that would require several machines with traditional methods, resulting in overall cycle time reductions of 50-70% compared to conventional stamping approaches.
We minimize tool wear through several strategies: precision-ground tooling made from premium tool steels, optimized stamping force control that prevents overloading, automatic lubrication systems that reduce friction, and intelligent process monitoring that detects tool wear before quality issues occur. Our predictive maintenance software tracks tool usage and recommends sharpening or replacement at optimal intervals. Typical tool life ranges from 100,000 to 500,000 hits depending on material and operation, significantly reducing per-part tooling costs.
Absolutely. Our stamping systems excel at both applications. For prototyping and small batches, the rapid CNC programming and flexible tooling allow economical production of even single parts without expensive dedicated dies. For high-volume production, the automated operation and high-speed stamping deliver the low per-part costs essential for competitive manufacturing. This versatility eliminates the need for separate prototype and production equipment, reducing capital investment and simplifying your manufacturing workflow.
Stamping offers several key advantages: exceptional speed for high-volume production (often 10-50x faster than machining or laser cutting for repetitive features), superior material utilization (minimal waste compared to subtractive methods), excellent repeatability (identical parts across millions of cycles), the ability to create complex three-dimensional forms in single operations, work hardening that can improve part strength, and very low per-part costs at volume. For parts requiring holes, forms, and bends, stamping typically offers the lowest total manufacturing cost.
Of u nu een bestaande lijn upgradet of een nieuw project start, STON past een CNC oplossing aan voor uw productie.