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    Macchine per la piegatura dei metalli avanzate per la fabbricazione di precisione

    La piegatrice di metalli è un'apparecchiatura essenziale nella produzione moderna, progettata per trasformare materiali metallici piatti in componenti tridimensionali precisi attraverso una deformazione controllata. Queste macchine sono fondamentali per la produzione di pezzi in diversi settori, tra cui quello automobilistico, aerospaziale, edile, elettronico e industriale, dove la capacità di creare curve accurate, flange e profili complessi è fondamentale per la funzionalità del prodotto e l'efficienza dell'assemblaggio. Le moderne macchine per la piegatura dei metalli si sono evolute da semplici presse piegatrici manuali a sofisticati sistemi controllati da CNC che offrono precisione, ripetibilità e capacità di automazione eccezionali. STON CNC offre una gamma completa di macchine avanzate per la piegatura dei metalli che integrano una tecnologia di controllo all'avanguardia con un design meccanico robusto e un'automazione intelligente. Le nostre soluzioni sono progettate per i produttori che richiedono una qualità di piegatura superiore, la massima flessibilità di produzione e la capacità di lavorare diversi tipi e spessori di metallo. Che si tratti di piegare acciaio dolce, acciaio inox, alluminio o leghe speciali, le nostre macchine per la piegatura dei metalli offrono la precisione, la potenza e la versatilità necessarie per soddisfare i requisiti di fabbricazione più impegnativi, massimizzando la produttività e riducendo al minimo i costi operativi.

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    Tipo-A2,B2,C2,D2,F2
    STON-A2 STON-B2 STON-C2 STON-D2 STON-E2
    Velocità massima di piegatura 0,2s/coltello 0,2s/coltello 0,2s/coltello 0,2s/coltello 0,2s/coltello
    Lunghezza massima di curvatura (CM) 1000*1000 1400(1600)*1250 2000*1500 2500*1500 3200*5100
    Altezza massima di piegatura (mm) 170/300 170/300 170/300 170/300 170/300
    Spessore minimo di curvatura (mm) 0.15 0.15 0.15 0.15 0.15
    Dimensione minima di formatura su quattro lati (mm) 140×190 140×190 140×190 140×190 140×190
    Dimensioni di formatura su un solo lato (mm) 140 140 140 140 140
    Tensione nominale 380V 380V 380V 380V 380V
    Spessore massimo di curvatura (mm) Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Dimensioni (CM) L* W *H
    370 * 150 * 280
    L* W *H
    450 * 200(220) * 280
    L* W *H
    510 * 270 * 280
    L* W *H
    570 * 310 * 280
    L* W *H
    700 * 380 * 280
    Tavolo di alimentazione Spazzola, sfera universale Spazzola, sfera universale Spazzola, sfera universale Spazzola, sfera universale Spazzola, sfera universale
    Coltello per cerniere Standard Standard Standard Standard Standard
    Comando avanzato Standard Standard Standard Standard Standard
    Funzione di rilevamento del carico di sbieco Standard Standard Standard Standard Standard
    Funzione di follow-up del carico di bias Standard Standard Standard Standard Standard
    Funzione di rilevamento dello spessore della piastra Standard Standard Standard Standard Standard
    Interfaccia di alimentazione automatica Standard Standard Standard Standard Standard
    Modulo di controllo ad alta velocità Standard Standard Standard Standard Standard
    Espandere tutti i parametri

    Metal Bending Technology in Action

    Experience the precision and versatility of modern metal bending technology. Our video gallery demonstrates the operational capabilities of our advanced metal bending machines as they process diverse materials and create complex geometries with remarkable accuracy. Observe how our CNC-controlled systems handle everything from thin gauge aluminum to thick structural steel, executing precise bends with consistent quality and minimal operator intervention. These real-world demonstrations showcase the tangible benefits of our technology, including superior angle accuracy, excellent surface finish, and the ability to produce complex parts with multiple bends in efficient automated sequences. See how STON CNC's engineering excellence transforms metal bending from a labor-intensive manual process into a streamlined, high-precision manufacturing operation that delivers consistent results across high-volume production runs.

    Piegatrice a pannello a ventosa STON

    Piegatrice a pannello a ventosa STON

    Piegatrice a pannello a ventosa STON

    Piegatrice a pannello a ventosa STON

    Key Advantages of Our Metal Bending Machines

    Our metal bending machines are engineered around six fundamental principles that ensure exceptional performance, reliability, and long-term manufacturing value across diverse applications.

    Superior Bending Accuracy

    Achieve exceptional dimensional precision with our advanced servo-controlled positioning systems and rigid machine structures. Our metal bending machines deliver consistent angle accuracy and excellent repeatability, ensuring every part meets your exact specifications.

    Multi-Material Capability

    Process diverse metal types including carbon steel, stainless steel, aluminum, copper, and specialty alloys with a single machine. Our versatile bending systems adapt to different material properties and thicknesses for maximum production flexibility.

    Enhanced Productivity

    Maximize throughput with high-speed bending cycles, rapid tool positioning, and intelligent automation that minimizes setup time and non-productive operations. Our systems dramatically increase parts-per-hour output compared to manual methods.

    Intuitive CNC Control

    Simplify programming and operation with user-friendly CNC interfaces featuring graphical programming, 3D simulation, and automatic bend sequence optimization. Reduce operator training time and minimize programming errors.

    Flexible Automation Integration

    Seamlessly integrate our metal bending machines into automated production lines. Our systems support robotic loading, automated material handling, and factory management software for lights-out manufacturing capabilities.

    Robust Construction Quality

    Built with heavy-duty frames, precision-ground components, and premium drive systems for decades of reliable service. Our metal bending machines maintain accuracy and performance even under demanding production conditions.

    Metal Bending Applications Across Industries

    Our metal bending machines serve manufacturers across diverse sectors, delivering the precision and versatility required for critical applications. From precision electronics to heavy industrial equipment, we provide bending solutions that meet the unique requirements of each industry.

    Box&Cabinet
    Ventilazione ambientale
    Armadietto per defibrillatore DAE (1))
    Scaffale&Rack

    Core Components of Our Metal Bending Systems

    Every component in our metal bending machines is precision-engineered and seamlessly integrated to deliver a complete, high-performance manufacturing solution. The synergy between these core elements ensures unmatched accuracy, operational reliability, and extended service life, providing a robust platform for modern metal bending challenges. This comprehensive design philosophy guarantees that the entire system operates in perfect harmony to produce exceptional results across diverse materials and applications.

    01

    Heavy-Duty Bending Frame

    The structural foundation engineered with exceptional rigidity to resist deflection during bending operations. Precision-welded construction and stress-relief treatment ensure the frame maintains geometric accuracy throughout decades of service.

    CORPO MACCHINA

    02

    Precision Bending Tools

    High-quality tooling manufactured from premium tool steels and precision-ground to exacting tolerances. Our tooling systems deliver consistent bend quality and extended tool life across diverse metal types and thicknesses.

    SISTEMA DI RAFFREDDAMENTO

    03

    Advanced Clamping System

    Robust clamping mechanism that securely holds metal materials during the bending process, preventing slippage and ensuring accurate flange dimensions. Hardened components provide reliable performance across millions of bending cycles.

    UTENSILI PER LA PIEGATURA

    04

    Intelligent Back Gauge

    High-precision servo-driven positioning system that accurately locates the metal material for each bend. Ball screw drives and linear guides ensure smooth motion and positioning accuracy essential for repeatable part quality.

    SISTEMA DI CONTROLLO

    05

    Automated Material Handling

    Optional automated loading and positioning systems that streamline material flow and reduce manual handling. Integration capabilities enable fully automated production cells for maximum efficiency.

    SERVOMOTORI

    06

    Versatile Tooling Platform

    Comprehensive tooling options including standard punches and dies, specialized forming tools, and custom tooling for unique applications. Quick-change systems minimize setup time when switching between different part geometries.

    RUOTA A MANO

    07

    Premium Servo Drive System

    High-performance servo motors and drives that provide precise force control and rapid motion essential for quality bending operations. Energy-efficient operation reduces operating costs compared to conventional hydraulic systems.

    COMPONENTI ELETTRICI

    08

    Advanced CNC Control

    Sophisticated control platform featuring intuitive programming interfaces, 3D bend simulation, automatic collision detection, and comprehensive process monitoring for error-free operation and optimal results.

    PROGETTAZIONE DELLA COMPENSAZIONE DEI DISTURBI

    09

    Energy-Efficient Technology

    Modern drive systems and intelligent power management deliver substantial energy savings. Our servo-electric and hybrid systems consume significantly less energy than conventional hydraulic metal bending machines.

    RILEVAMENTO DEL RIGHELLO A GRIGLIA

    10

    Extended Bending Capacity

    Generous working envelope accommodates large parts and long bending lengths, maximizing the versatility of your metal bending machine investment across diverse production requirements.

    SISTEMA DI LUBRIFICAZIONE

    11

    High-Speed Operation

    Rapid bending cycles and quick positioning minimize non-productive time, ensuring maximum throughput and optimal return on investment in high-volume production environments.

    CERNIERA ELETTRICA

    12

    Industrial Control Cabinet

    Well-organized electrical systems with premium components, comprehensive protection, and clear labeling for simplified maintenance, reliable operation, and extended equipment life.

    COLTELLI AUSILIARI (OPZIONALI)

    Visite in fabbrica dei clienti

    Sperimentate la nostra eccellenza produttiva in prima persona

    Crediamo nella costruzione di relazioni forti e trasparenti con i nostri clienti. Per questo invitiamo i nostri partner a visitare il nostro stabilimento di produzione all'avanguardia e a vedere da vicino il nostro processo produttivo.

    Antonio

    Con la piegatrice per pannelli di STON, la nostra precisione di piegatura è migliorata in modo significativo e abbiamo ridotto la manodopera di 40%. Il ROI è stato raggiunto in meno di un anno.

    Responsabile acquisti, HVAC

    Fabbrica di componenti (Germania)

    Jeffrey

    “Grazie alla personalizzazione da parte del team di STON, la nostra linea di produzione ora esegue 30% più velocemente con una migliore consistenza del prodotto”.”

    Proprietario della fabbrica, utensili da cucina inossidabili

    Produttore (USA)

    Jared

    “Stabile, precisa e facile da usare, la piegatrice di pannelli STON ha aumentato la nostra produzione e ridotto i costi di manodopera”.”

    - Direttore delle operazioni, Cabinet elettrico

    Fabbrica (Canada)

    Casi di studio

    Frequently Asked Questions About Metal Bending Machines

    What types of metals can be processed with metal bending machines?

    Modern metal bending machines are designed to process a wide variety of metals including carbon steel, stainless steel, aluminum, copper, brass, and specialty alloys. The specific materials and thicknesses that can be processed depend on the machine’s tonnage capacity, bending length, and tooling configuration. Our metal bending machines are engineered with the versatility to handle diverse material types, making them suitable for manufacturers who work with multiple metals or need flexibility for changing production requirements.

    How does CNC control improve metal bending operations?

    CNC control revolutionizes metal bending by providing precise, repeatable control over every aspect of the bending process. The CNC system manages back gauge positioning, bending force, angle control, and bending sequence with exceptional accuracy. This eliminates the variability inherent in manual operations, ensures consistent part quality across production runs, reduces setup time through stored programs, and enables complex multi-bend parts to be produced with minimal operator intervention. Advanced CNC systems also include 3D simulation and collision detection to prevent errors before they occur.

    What is the difference between hydraulic and electric metal bending machines?

    Hydraulic metal bending machines use hydraulic cylinders to generate bending force, offering high tonnage capacity and robust performance for heavy-duty applications. Electric or servo-electric machines use servo motors and mechanical drive systems, providing superior energy efficiency, faster cycle times, quieter operation, and more precise force control. Electric systems typically consume less energy and require less maintenance, while hydraulic systems excel at bending thick materials and heavy-duty applications. The choice depends on your specific application requirements, production volume, and operational priorities.

    How do I determine the right capacity for my metal bending requirements?

    Selecting the appropriate metal bending machine capacity involves considering several factors including the maximum material thickness you will process, the types of metals you work with, the bending length required, and the bend angles needed. A general guideline is that bending force requirements increase with material thickness, bending length, and material strength. Our engineering team provides free application consultation to help you determine the optimal machine capacity. Share your typical part specifications and material types, and we will recommend the appropriate solution.

    What maintenance is required for metal bending machines?

    Regular maintenance is essential for optimal performance and longevity. Routine maintenance typically includes daily visual inspections, regular lubrication of moving components, periodic inspection of tooling for wear, checking and adjusting back gauge accuracy, and cleaning of the machine and work area. Hydraulic systems require periodic hydraulic fluid checks and filter changes. Modern CNC-controlled metal bending machines often include diagnostic systems that monitor critical parameters and alert operators to maintenance needs. Following the manufacturer’s maintenance schedule ensures reliable operation and extends equipment life.

    Can metal bending machines handle complex multi-bend parts?

    Yes, modern CNC-controlled metal bending machines excel at producing complex parts with multiple bends. The CNC system can store and execute sophisticated bending sequences, automatically positioning the material and controlling the bending process for each bend. Advanced systems include 3D simulation that allows operators to visualize the complete bending sequence and verify that all bends can be completed without collisions or interference. This capability makes CNC metal bending machines ideal for producing complex brackets, enclosures, and structural components that require precise multi-bend sequences.

    How does automation integration work with metal bending machines?

    Modern metal bending machines are designed with automation integration in mind. They can be connected to robotic loading and unloading systems, automated material storage and retrieval systems, and factory management software. Communication protocols allow the bending machine to coordinate with upstream and downstream processes, enabling fully automated production cells. Automation integration dramatically increases productivity by eliminating manual material handling, reducing cycle time, and enabling lights-out manufacturing. The level of automation can be scaled from basic automated back gauge systems to complete robotic cells based on your production requirements and budget.

    What factors affect bend quality in metal bending operations?

    Bend quality is influenced by multiple factors including machine accuracy and rigidity, tooling quality and condition, material properties and consistency, proper machine setup and programming, and operator skill. High-quality metal bending machines address these factors through rigid frame construction that resists deflection, precision-ground tooling that maintains consistent contact, advanced CNC control that ensures repeatable positioning and force application, and comprehensive process monitoring. Material factors such as grain direction, surface condition, and thickness variation also affect results. Our metal bending machines are engineered to minimize variability and deliver consistent bend quality across diverse conditions.

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