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    Tecnologia avanzata di formatura della lamiera

    La formatura delle lamiere è un processo produttivo fondamentale che trasforma le lamiere piatte in componenti tridimensionali con geometrie precise e integrità strutturale. Questo processo comprende una serie di tecniche, tra cui la piegatura, la piegatura e la formatura progressiva, tutte progettate per creare profili complessi senza compromettere la resistenza del materiale. Nella produzione moderna, la formatura della lamiera è essenziale per la produzione di qualsiasi cosa, dagli involucri elettronici intricati ai pannelli architettonici su larga scala. STON CNC offre soluzioni all'avanguardia per la formatura della lamiera che combinano un'automazione intelligente con una robusta ingegneria meccanica. I nostri sistemi di formatura avanzati, dotati di una tecnologia di piegatura dei pannelli all'avanguardia, consentono ai produttori di ottenere una precisione dimensionale superiore, di ridurre al minimo gli scarti di materiale e di aumentare notevolmente la produttività. Collaborando con STON CNC, avrete accesso a capacità di formatura che ridefiniscono le possibilità di lavorazione dei metalli.

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    Tipo-A2,B2,C2,D2,F2
    STON-A2 STON-B2 STON-C2 STON-D2 STON-E2
    Velocità massima di piegatura 0,2s/coltello 0,2s/coltello 0,2s/coltello 0,2s/coltello 0,2s/coltello
    Lunghezza massima di curvatura (CM) 1000*1000 1400(1600)*1250 2000*1500 2500*1500 3200*5100
    Altezza massima di piegatura (mm) 170/300 170/300 170/300 170/300 170/300
    Spessore minimo di curvatura (mm) 0.15 0.15 0.15 0.15 0.15
    Dimensione minima di formatura su quattro lati (mm) 140×190 140×190 140×190 140×190 140×190
    Dimensioni di formatura su un solo lato (mm) 140 140 140 140 140
    Tensione nominale 380V 380V 380V 380V 380V
    Spessore massimo di curvatura (mm) Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Acciaio inox 1.2
    Piastra fredda 2.0
    Piastra di alluminio 2,5
    Dimensioni (CM) L* W *H
    370 * 150 * 280
    L* W *H
    450 * 200(220) * 280
    L* W *H
    510 * 270 * 280
    L* W *H
    570 * 310 * 280
    L* W *H
    700 * 380 * 280
    Tavolo di alimentazione Spazzola, sfera universale Spazzola, sfera universale Spazzola, sfera universale Spazzola, sfera universale Spazzola, sfera universale
    Coltello per cerniere Standard Standard Standard Standard Standard
    Comando avanzato Standard Standard Standard Standard Standard
    Funzione di rilevamento del carico di sbieco Standard Standard Standard Standard Standard
    Funzione di follow-up del carico di bias Standard Standard Standard Standard Standard
    Funzione di rilevamento dello spessore della piastra Standard Standard Standard Standard Standard
    Interfaccia di alimentazione automatica Standard Standard Standard Standard Standard
    Modulo di controllo ad alta velocità Standard Standard Standard Standard Standard
    Espandere tutti i parametri

    Precision Forming in Real-Time Operation

    Experience the power of modern sheet metal forming technology. Our video collection demonstrates the operational capabilities of our advanced forming systems in action. Watch as complex geometries are created with remarkable speed and precision, showcasing the seamless coordination between automated material handling, intelligent tooling, and sophisticated control systems. These real-world demonstrations illustrate how our forming technology eliminates traditional bottlenecks, reduces manual intervention, and delivers consistent, high-quality results across diverse applications. Discover how STON CNC's engineering excellence transforms sheet metal forming from a labor-intensive process into a streamlined, automated operation.

    Piegatrice a pannello a ventosa STON

    Piegatrice a pannello a ventosa STON

    Piegatrice a pannello a ventosa STON

    Piegatrice a pannello a ventosa STON

    Key Advantages of Our Sheet Metal Forming Systems

    Our sheet metal forming solutions are engineered around four fundamental pillars that ensure exceptional performance, reliability, and long-term value for your manufacturing operations.

    Superior Forming Accuracy

    Deliver exceptional dimensional precision with our advanced servo-controlled forming systems and rigid structural design, ensuring every formed part meets the most stringent quality standards required by critical applications.

    Optimized Production Flow

    Accelerate your manufacturing cycle with intelligent process automation, rapid tool positioning, and optimized forming sequences that maximize throughput while minimizing energy consumption and operational costs.

    Versatile Configuration Options

    Adapt to changing production demands with our modular forming systems. Our technology supports a wide range of materials, thicknesses, and part complexities, providing the flexibility to handle diverse manufacturing requirements.

    Simplified Programming Interface

    Reduce setup time and operator training requirements with our intuitive CNC control systems. Advanced simulation and offline programming capabilities enable rapid part changeovers and minimize the risk of production errors.

    Application Scenarios for Sheet Metal Forming

    Our sheet metal forming technology serves a broad spectrum of industries, enabling manufacturers to produce high-precision components for applications where quality, consistency, and performance are non-negotiable. From heavy industrial equipment to precision electronics, we deliver forming solutions that meet the world's most demanding standards.

    Box&Cabinet
    Ventilazione ambientale
    Armadietto per defibrillatore DAE (1))
    Scaffale&Rack

    Core Components of Our Forming Systems

    Every element of our sheet metal forming systems is precision-engineered and seamlessly integrated to deliver a complete, high-performance manufacturing solution. The synergy between these core components ensures unmatched accuracy, operational reliability, and extended service life, providing a robust platform for modern metal forming challenges. This holistic design philosophy guarantees that the entire system operates in perfect harmony to produce exceptional results.

    01

    Forming Beam Assembly

    The primary structural component, designed with exceptional rigidity to resist deflection during the forming process, ensuring consistent angles and profiles across the entire workpiece length.

    CORPO MACCHINA

    02

    Multi-Axis Forming Tools

    Precision-engineered tooling systems capable of executing a comprehensive range of forming operations, including positive and negative bends, hemming, and complex profile creation with minimal tool changes.

    SISTEMA DI RAFFREDDAMENTO

    03

    Precision Clamping System

    A robust and accurate clamping mechanism that securely holds the sheet metal throughout the forming cycle, preventing material slippage and ensuring precise flange dimensions and edge quality.

    UTENSILI PER LA PIEGATURA

    04

    Intelligent Material Handling

    An automated gripper and manipulation system that positions and rotates the workpiece with exceptional speed and accuracy, essential for executing complex forming sequences without manual intervention.

    SISTEMA DI CONTROLLO

    05

    Automated Sheet Loading

    The integrated feeding system that streamlines material flow, forming the foundation of an efficient, high-throughput production environment with minimal operator involvement.

    SERVOMOTORI

    06

    Adaptive Tooling System

    A modular tooling platform designed for rapid reconfiguration and diverse applications, enabling the system to adapt quickly to various part geometries and production requirements.

    RUOTA A MANO

    07

    Servoazionamento ad alte prestazioni

    Advanced servo motor technology that delivers the power and precise motion control necessary for rapid acceleration, exact positioning, and energy-efficient operation throughout the forming cycle.

    COMPONENTI ELETTRICI

    08

    Piattaforma di controllo CNC avanzata

    The intelligent control system featuring an intuitive user interface and powerful software for programming, simulation, and real-time monitoring of the entire forming process.

    PROGETTAZIONE DELLA COMPENSAZIONE DEI DISTURBI

    09

    Servo Efficiency Comparison

    Our systems incorporate industry-leading servo technology that offers superior energy efficiency, dynamic response, and operational cost savings compared to conventional hydraulic systems.

    RILEVAMENTO DEL RIGHELLO A GRIGLIA

    10

    Extended Manipulation Range

    A wide operational envelope allows the manipulation system to handle large or complex parts, performing intricate rotations and precise positioning without requiring manual assistance.

    SISTEMA DI LUBRIFICAZIONE

    11

    Rapid-Response Manipulator

    The core automation component, engineered for high-speed, precise movement that minimizes non-productive time between forming operations and maximizes overall equipment effectiveness.

    CERNIERA ELETTRICA

    12

    Cabinet di controllo integrato

    A well-organized and environmentally protected cabinet housing all critical electronic components, ensuring reliable operation, simplified maintenance, and extended system longevity.

    COLTELLI AUSILIARI (OPZIONALI)

    Visite in fabbrica dei clienti

    Sperimentate la nostra eccellenza produttiva in prima persona

    Crediamo nella costruzione di relazioni forti e trasparenti con i nostri clienti. Per questo invitiamo i nostri partner a visitare il nostro stabilimento di produzione all'avanguardia e a vedere da vicino il nostro processo produttivo.

    Antonio

    Con la piegatrice per pannelli di STON, la nostra precisione di piegatura è migliorata in modo significativo e abbiamo ridotto la manodopera di 40%. Il ROI è stato raggiunto in meno di un anno.

    Responsabile acquisti, HVAC

    Fabbrica di componenti (Germania)

    Jeffrey

    “Grazie alla personalizzazione da parte del team di STON, la nostra linea di produzione ora esegue 30% più velocemente con una migliore consistenza del prodotto”.”

    Proprietario della fabbrica, utensili da cucina inossidabili

    Produttore (USA)

    Jared

    “Stabile, precisa e facile da usare, la piegatrice di pannelli STON ha aumentato la nostra produzione e ridotto i costi di manodopera”.”

    - Direttore delle operazioni, Cabinet elettrico

    Fabbrica (Canada)

    Casi di studio

    Frequently Asked Questions about Sheet Metal Forming

    What is the difference between sheet metal forming and sheet metal bending?

    Sheet metal forming is a broader term that encompasses various processes, including bending, folding, stamping, and deep drawing, used to shape flat metal sheets into three-dimensional parts. Bending is a specific type of forming that creates angles or curves along a straight axis. Our advanced forming systems, such as panel benders, integrate multiple forming techniques to produce complex geometries in a single, automated operation.

    What materials and thicknesses can your sheet metal forming systems handle?

    Our forming systems are engineered to process a wide range of materials, including carbon steel, stainless steel, aluminum, copper, and galvanized sheets. The specific thickness capacity depends on the machine configuration and material properties, but our solutions typically handle materials from 0.5mm to 6mm, covering the vast majority of industrial sheet metal forming applications.

    How does automation improve sheet metal forming operations?

    Automation dramatically enhances sheet metal forming by eliminating manual material handling, reducing setup times, and ensuring consistent part quality. Our automated forming systems feature intelligent programming, robotic manipulation, and real-time process monitoring, which together increase throughput by up to 300%, reduce labor costs, minimize material waste, and enable lights-out manufacturing for maximum productivity.

    What industries benefit most from advanced sheet metal forming technology?

    Advanced sheet metal forming technology serves a wide range of industries, including automotive manufacturing, aerospace, electronics enclosures, HVAC systems, commercial appliances, architectural metalwork, and industrial equipment. Any sector requiring high-precision, repeatable metal components with complex geometries can benefit significantly from our forming solutions.

    How long does it take to set up a new part on your forming system?

    Setup time varies depending on part complexity, but our intuitive CNC programming interface and offline simulation capabilities dramatically reduce changeover times. For standard parts, setup can be completed in as little as 10-15 minutes. Complex parts with multiple forming operations may require 30-45 minutes, which is significantly faster than traditional manual setup methods.

    What is the typical return on investment for a sheet metal forming system?

    Most manufacturers realize a return on investment within 18-36 months, depending on production volume and labor costs. The ROI is driven by multiple factors: reduced labor requirements (typically 40-60% reduction), increased throughput (2-3x improvement), minimized material waste, improved part quality reducing rework, and the ability to take on more complex projects that command higher margins.

    Can your forming systems handle both small batch and high-volume production?

    Absolutely. Our forming systems are designed for maximum flexibility. The rapid setup and programming capabilities make them economical for small batch and prototype production, while the high-speed automation and reliability make them ideal for high-volume manufacturing. This versatility allows you to optimize your production schedule and respond quickly to changing market demands.

    What maintenance is required for sheet metal forming equipment?

    Our forming systems are designed for minimal maintenance requirements. Routine maintenance includes daily visual inspections, weekly lubrication of moving components, and monthly checks of hydraulic or pneumatic systems. Annual preventive maintenance by our certified technicians ensures optimal performance. We provide comprehensive maintenance schedules and remote diagnostic capabilities to minimize downtime and extend equipment life.

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    Inviateci le vostre esigenze - vi risponderemo in 24 ore

    Sia che stiate aggiornando una linea esistente o iniziando un nuovo progetto, STON personalizzerà una soluzione CNC per la vostra produzione.