Metal forming is a key section of material processing, where a metal is reshaped into different form and sizes by the union of force. That means we push, pull and bend the metal using tools and machines in many ways. Metal forming comes in many different forms including forging, bending and shaping. We break down raw metal and press it into useful relatively everyday products, car parts to keep our vehicles running or cooking utensils that we use every day in the kitchen.
One of the popular metal forming techniques is forging. In forging, we heat the metal until it is very hot, just about glowing. This causes the metal to become softer and easier to shape. Once the metal is hot, we forge it by hammering it or have it pressed in a machine. This technique allows for the making of strong metal parts that have uses in a variety of products. One more thing that we commonly do is bending. To do this, we use a tool called a press brake to format the metal and bend it into a certain shape. It pushes to bend the metal without breaking it so that we can create different forms.
Another important technique used in metalworking is sheet metal forming. Sheet metal is a flat piece of metal and can be bent in many ways to turn it into useful shapes, such as boxes, cylinders, etc. Now, one popular method for forming the sheet metal itself is a type of machine known as a stamping press. The sheet metal is then pressed into a special having the same shape as the tool (also called a die). You use dies to get the shape you want for the metal, like creating parts for cars or even decorations for buildings.
Depending on the project we are working on, metal forming can look very different in terms of what we are doing to the raw materials at any given time. One project, for instance, would be to make a piece for a car, and it will need to be very precise and fit perfectly. In contrast, another project could be creating a cooking tool, which could allow for more creativity. Some projects are very precise, some of them are very creative, unique, there is need to build unique designs.
Temperature is an essential parameter in the metal forming operation. Different techniques depend on a different temperature to be effective. For example, there are techniques like forging, which require the metal to be heated to very high temperatures to be formed. That's because hot metal is simpler to adjust and forge. However methods such as bending, simply need the metal to be heated fairly high, but not high enough to risk it shattering when the bending occurs.
The world of metal forming is also full of new and exciting possibilities as technology develops. Manufacturers now employ computer-aided design (CAD) software, for instance. This technology enables them to build accurate digital replicas of parts before they are even fabricated. CAD allows them to detect potential issues early. This allows them to adjust the model sheets before any metal is formed, thus saving time and resources.
They are exploring lightweight alloys with a high strength-to-weight ratio. These new materials are perfectly suited to applications where it’s critical to keep weight low, such as in aerospace. It can also be used to create lighter materials for airplanes and other vehicles so they use less fuel and are more efficient.
STON は研究開発に多額の投資を行っており、技術進歩の最前線に立っています。STON には 20 名を超える人員で構成される研究開発部門があります。当社は毎年、収益の 30% を新製品の開発と既存製品のアップグレードに投資しています。大学や研究機関との連携を通じて、市場の変化や顧客のニーズに迅速に対応できるよう、技術力を継続的に拡大しています。
STON は世界クラスの CNC 機械会社であり、認定管理企業です。品質管理システムの国際認証 ISO 9001-2000 を取得した世界初の企業です。また、山東 SRDI 企業、山東ガゼル企業の称号も授与されています。100 件を超える特許を保有しています。当社の製品は 80 か国以上で支持されており、その精度、信頼性、卓越した職人技が認められています。これらは市場の標準です。
障害が発生した場合、当社の技術者がすぐに現場に到着し、電話またはビデオを介して遠隔で修理を行います。問題を現場で解決する必要がある場合は、最短時間でユーザーの現場に伺います。
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