Have you ever imagined how sheet metal gets into its very crucial form like parts of a car or cases for computers? Punch presses are the machines that carry out this process! A punch press is a unique machine that uses a punch and a die to cut or shape metal sheets. When you strike the metal with a tool that has an indent, it punches down and creates it. Punch presses can be split into two categories: servo turret and conventional. Therefore, to help you know which might be right for you, in this text we are going to review the key differences between these two types.
Selecting a Punch Press for Your Organization
When you want to invest in a punch press for your business, here are some crucial factors that you need to consider before taking the plunge. Begin with how many parts you need to make. That's known as your production volume. Something you should search for if you are making a lot of parts quickly is a servo turret punch press. They are designed to be for high-volume production, and in many cases, they can be used for the production of so many parts in a given short time.
Next step is about the type of metal that you will be using. Differs can demand different levels of precision in the cutting. You may for example prefer servo turret punch press if you are working with such metals requiring very accurate cuts. Lastly, consider how accurately you must cut. If you require making very accurate cuts, the servo turret press does that extremely well. But for lower volumes of parts, and when you don't need quite so much accuracy, a conventional punch press may be perfectly acceptable.
Differences Between Servo Turret and Standard Punch Presses
Let's now look more closely at the differences between the two types of punch presses. Servo turret punch presses have a special motor to direct the punch location. That would mean they can make extremely accurate and consistent cuts every time. It has a tool turret that can hold a variety of different punches, so it can be used to quickly create a wide range of hole shapes and sizes. This is immensely useful if you need to create different pieces that are of different designs.
Conventional punch presses, however, use a totally different punching system to make holes in the metal sheets. They can do so through either hydraulic systems or mechanical systems. They take much longer and are not as precise as servo turret presses, but they are much less expensive. In turn, this means that they are a great option for you if you are working on a smaller scale and do not need to produce many different parts. Standard punch presses like this can only punch a hole or shape at once, so they aren't as versatile machine tools as the servo turret presses, but they do the job well.
Pros and Cons of Each Type
In this article, we will discuss the benefits and drawbacks of each type of punch press. Servo turret punch presses have several advantages. They are also more accurate, with the ability to produce parts that fit tightly. They are also extremely versatile, able to tackle a wide array of tasks and forms. They also can beat higher production rate, which means you can spit out lots of parts rapidly. They also enable quicker set up — which can save time and money as your production runs.
Servo turbine punch presses do have some disadvantages, though. These press machines are usually much more expensive to purchase than traditional punch presses; if you have a limited budget that can be a down side. They are also much more expensive to maintain, which translates into a lot of time and money required on your part to keep everything up and running.
Traditional punch presses do have their advantages, though. They are cheaper which means that they will be affordable for small businesses or startups. They are less maintenance than servo turret punches, so you won't have to be concerned about complicated repairs. However, there are some downsides. That is less fine than the servo turret presses we use, which means sometimes the parts they form don't fit perfectly with one another. They also are slower to run and can't make as many unique hole shapes.
What To Consider When Deciding
Factors to Consider:When considering servo turret punch presses versus conventional punch presses, there are a few things you'll want to consider. These are:
Volume of parts: If you have a need to produce a lot of pieces fast, then the servo turret punch press will probably be your best option.
Material type: Certain materials would require a very fine cut for the cutting, so in those areas, the servo turret punch press is better.
Other than that, a servo turret punch press can drill holes in the most intricate shapes and different types of holes quite easily and with much more accuracy as compared to regular presses.
Precision: The servo turret punch press would be your answer if you want your parts very accurate.
Budget: Conventional punch presses tend to be cheaper, but they will not work as well or give you the versatility of a servo turret punch press.
Ultimately, in making your choice between a servo turret and a traditional punch press consider all these factors. Consider your production volume, what type of metal you'll work with, how precise cuts need to be, what is your budget, and what shapes you want the holes to be. This means if you require high accuracy along with versatility and can produce a large number of parts, then you should opt for a servo turret press. If you want to spend less money and are producing very few parts, a more conventional punch press might better suit your needs.
For high-quality, long-lasting, and reliable servo turret and traditional punch presses, come to STON. Contact us today and learn more about how our machines can be the key to the success of your business!
