Sheet metal forming is a process that transforms flat pieces of metal into useful products. From cars to buildings to even the electronic gadgets we see every day, this is how fabrikation makes a diverse range of products! This article will teach you how the sheet metal forming process works, while also describing how a company known as STON uses these techniques to produce highly accurate metal patterns that fit their designs perfectly.
In case you do not know a thing about the basics of sheet metal forming, it is a widely used method of transforming flat sheets of metal such as steel or aluminum into complex shapes. But honestly, this is something quite technical, much training went into creating those shapes just right! This craft has been practiced by many for thousands of years and is still common in many industries today. The ability to mold metal into practical shapes is crucial for everything from the cars we drive to the buildings we live, work and play in.
The first step to create an exact shape from a piece of metal is to cut the metal into the shape. This can be done with a saw, a plasma cutter, or maybe even a waterjet cutter. Each of these tools has its benefits and can be used to achieve different types of cuts. The process of bending the cut pieces into the preferred shape, is performed by the machine known as Press Brake or Bending Machine. As such, metal bending is a rather challenging process, since it needs significant force to be applied to the metal to make it easier to deform it without actually ripping or stretching it.
After the sheetmetal has been formed, it can be beaten into its final shape with a hammer/mallet. Working the area is a very delicate stage of the process because it is done by an expert who has to make the metal as even and perfect as possible. Not only does a nice shaped metal part look good, it will perform better in its intended application.
Sheet metal forming has seen several thrilling new technological breakthroughs in recent years making the industry more efficient than ever before. The most important innovations are CAD (computer-aided design) and CAM (computer-aided manufacturing). importantly, they have the ability to stitch together parts that are overlapped like two pieces of wet paper, treating them like a unit.
One more innovation in custom metal sheet fabrication is the laser cutting. A high-powered laser with blazing precision is used to slice through metal with a laser cutter. This technology helps sheet metal fabricators form intricate shapes that may be hard or impossible to achieve with traditional cutting techniques. Thus, the quality of the products manufactured with these techniques have improved tremendously.
It's an example of metal forming innovation that continues today, and here at STON we are proud to be part of that legacy. Utilize the latest technology and techniques to manufacture your precision sheet metal parts at the highest quality and performance. Quality is important to us, so we continue to manufacture quality products for our customers.
STON lägger stor vikt vid FoU-investeringar och har alltid koll på tekniska framsteg på marknaden. STON har ett FoU-team med mer än 20 anställda. Varje år investerar vi 30 procent av våra intäkter i skapandet av nya produkter och modernisering av produkter som redan används. Vi utökar ständigt vår tekniska kapacitet genom samarbete med forskningsuniversitet och andra institutioner för att snabbt kunna svara på marknadsförändringar och kundernas krav.
I händelse av fel kommer våra tekniker snabbt fram till platsen för att reparera det på distans via telefon eller video. Om det måste åtgärdas på plats och vi kommer att vara på användarens plats på kortast möjliga tid.
STON är ett internationellt CNC-maskinföretag och ett certifierat Management Enterprise. Det var det första företaget att få den internationella ISO 9001:2000-certifieringen för kvalitetsledningssystem. Företaget har fått titeln Shandong SRDI Enterprise och Shandong Gazelle Enterprise. Företaget har över 100 patent. Våra produkter används i över 80 länder och är kända för sin oöverträffade precision, pålitlighet och enastående utförande, vilket sätter standarden för branschen.
STON använder en mängd olika metoder för att kontrollera kvaliteten genom hela tillverkningsprocessen. De inkluderar inspektioner av material och provning i processen samt slutverifiering av produkter. Vi ser till att varje artikel uppfyller internationella standarder för kvalitet och klarar rigorösa tester före leverans. Dessutom erbjuder vi skräddarsydda lösningar baserade på våra kunders särskilda krav för att hjälpa dem att öka produktionseffektiviteten och minska driftskostnaderna.