Sheet metal forming is a process that transforms flat pieces of metal into useful products. From cars to buildings to even the electronic gadgets we see every day, this is how fabrikation makes a diverse range of products! This article will teach you how the sheet metal forming process works, while also describing how a company known as STON uses these techniques to produce highly accurate metal patterns that fit their designs perfectly.
In case you do not know a thing about the basics of sheet metal forming, it is a widely used method of transforming flat sheets of metal such as steel or aluminum into complex shapes. But honestly, this is something quite technical, much training went into creating those shapes just right! This craft has been practiced by many for thousands of years and is still common in many industries today. The ability to mold metal into practical shapes is crucial for everything from the cars we drive to the buildings we live, work and play in.
The first step to create an exact shape from a piece of metal is to cut the metal into the shape. This can be done with a saw, a plasma cutter, or maybe even a waterjet cutter. Each of these tools has its benefits and can be used to achieve different types of cuts. The process of bending the cut pieces into the preferred shape, is performed by the machine known as Press Brake or Bending Machine. As such, metal bending is a rather challenging process, since it needs significant force to be applied to the metal to make it easier to deform it without actually ripping or stretching it.
After the sheetmetal has been formed, it can be beaten into its final shape with a hammer/mallet. Working the area is a very delicate stage of the process because it is done by an expert who has to make the metal as even and perfect as possible. Not only does a nice shaped metal part look good, it will perform better in its intended application.
Sheet metal forming has seen several thrilling new technological breakthroughs in recent years making the industry more efficient than ever before. The most important innovations are CAD (computer-aided design) and CAM (computer-aided manufacturing). importantly, they have the ability to stitch together parts that are overlapped like two pieces of wet paper, treating them like a unit.
One more innovation in custom metal sheet fabrication is the laser cutting. A high-powered laser with blazing precision is used to slice through metal with a laser cutter. This technology helps sheet metal fabricators form intricate shapes that may be hard or impossible to achieve with traditional cutting techniques. Thus, the quality of the products manufactured with these techniques have improved tremendously.
It's an example of metal forming innovation that continues today, and here at STON we are proud to be part of that legacy. Utilize the latest technology and techniques to manufacture your precision sheet metal parts at the highest quality and performance. Quality is important to us, so we continue to manufacture quality products for our customers.
STON leggur mikla áherslu á fjárfestingar í rannsóknum og þróun og er alltaf á toppi tækniframfara á markaðnum. STON er með R&D teymi með meira en 20 starfsmenn. Á hverju ári fjárfestum við 30 prósent af tekjum okkar í að búa til nýjar vörur og nútímavæðingu vara sem þegar eru í notkun. Við erum stöðugt að auka tæknilega getu okkar með samstarfi við rannsóknarháskóla og aðrar stofnanir til að geta brugðist hratt við markaðsbreytingum og kröfum viðskiptavina.
Ef bilun kemur upp munu tæknimenn okkar koma fljótt á staðinn til að gera við það fjarstýrt í gegnum síma eða myndband. Ef það þarf að taka á því á staðnum og við verðum á síðu notandans á sem skemmstum tíma.
STON er alþjóðlegt CNC vélafyrirtæki og vottað stjórnunarfyrirtæki. Það var fyrsta fyrirtækið til að fá alþjóðlega ISO 9001:2000 vottun fyrir gæðastjórnunarkerfi. Fyrirtækið hefur fengið titilinn Shandong SRDI Enterprise og Shandong Gazelle Enterprise. Fyrirtækið er handhafi yfir 100 einkaleyfa. Í notkun í yfir 80 löndum eru vörur okkar þekktar fyrir óviðjafnanlega nákvæmni, áreiðanleika og framúrskarandi vinnu, sem setur viðmið fyrir iðnaðinn.
STON notar margvíslegar aðferðir til að stjórna gæðum í öllu framleiðsluferlinu. Þau fela í sér skoðun á efni og prófun í ferlinu sem og lokasannprófun á vörum. Við tryggjum að hver hlutur uppfylli alþjóðlega gæðastaðla og standist strangar prófanir fyrir afhendingu. Ennfremur bjóðum við upp á sérsniðnar lausnir byggðar á sérstökum kröfum viðskiptavina okkar til að aðstoða þá við að auka framleiðsluhagkvæmni og draga úr rekstrarkostnaði.
