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<\/p>\nCountry: Turkey
\nIndustry:Door Manufacturing
\nEquipment: Panel Bender + Press Brake
\nApplication: Door Panels, Door Frames, Folded Door Skins, Side Panels, Reinforcement Parts, Sheet Metal Door Components<\/p>\n
A door manufacturer in Turkey needed a more flexible and stable sheet metal bending solution for daily production. The customer produced metal door panels, door frames, folded door skins, side parts, reinforcement components, and other sheet metal door structures.<\/p>\n
Door production requires both accuracy and flexibility. Large door panels need clean, consistent folded edges. Frame parts and reinforcement pieces may need different bending angles, different sizes, and different forming sequences. When the bending process is unstable, door assembly becomes slower and final product appearance may be affected.<\/p>\n
To improve the bending workflow, the customer selected a combined STON solution: Panel Bender + Press Brake.<\/p>\n
<\/p>\n
Before introducing the STON solution, the customer needed to improve bending consistency and reduce repeated manual adjustment during door panel production. The factory handled both standard door models and customized door parts, so one bending method could not cover all needs efficiently.<\/p>\n
The main challenges included:<\/p>\n
For door manufacturing, bending quality directly affects assembly. If a door panel is not straight, or if a frame part is not accurate, the final door may show gaps, poor alignment, or uneven edges. The customer needed a process that could support both stable panel production and flexible part bending.<\/p>\n
After understanding the customer\u2019s door product structure and production workflow, STON recommended a combined solution using a CNC Panel Bender and a Press Brake.<\/p>\n
The Panel Bender was used for repeated panel forming and edge bending. It helped the customer produce door panels and folded door skins with stable angles and consistent dimensions. The Press Brake was used for more flexible bending tasks, such as frame parts, reinforcement components, special bends, and smaller batch parts.<\/p>\n
| Project Item<\/th>\n | STON Solution<\/th>\n<\/tr>\n<\/thead>\n | ||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Pa\u00eds<\/td>\n | Turkey<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||
| Industria<\/td>\n | Door Manufacturing<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||
| Equipment<\/td>\n | Panel Bender + Press Brake<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||
| Main Process<\/td>\n | Sheet metal bending and edge forming<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||
| Product Type<\/td>\n | Door panels, door frames, folded door skins, reinforcement parts<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||
| Key Value<\/td>\n | Stable panel bending plus flexible part bending<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n This combination gave the customer a more complete bending workflow instead of relying on only one machine for all parts.<\/p>\n
\u00a0How the Production Process Works<\/h2>\nThe production process starts with prepared sheet metal blanks. These blanks may come from cutting, punching, or other upstream processes. After that, the parts are assigned to different bending equipment according to product type.<\/p>\n Large and repeated door panels are sent to the Panel Bender for automatic edge forming. Parts that need flexible bending, different tool setups, or special angles are processed by the Press Brake.<\/p>\n Typical workflow:<\/p>\n Sheet Metal Cutting \/ Punching \u2192 Panel Bender for Door Panels \u2192 Press Brake for Frames and Special Parts \u2192 Door Assembly \u2192 Finished Door Production<\/p>\n This process helped the customer organize production more clearly. Instead of using one bending station for every part, the factory could divide work by product type and bending requirement.<\/p>\n \u00a0Why Panel Bender and Press Brake Work Well Together<\/h2>\nThe Panel Bender and Press Brake serve different roles in door manufacturing. The Panel Bender is suitable for repeated door panels and folded edges. It helps improve consistency during batch production. The Press Brake is suitable for flexible bending tasks, especially when parts vary in size, angle, or structure.<\/p>\n
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